2012-2016 Mitsubishi Fuso Canter Service & Repair Manual

2012 to 2016 Service Manual Revised 01/2015 00ELT0001 (2012) 00ELT0014 (2013) 00ELT0031 (2014) 00ELT0032 (2014 1/2) 00ELT0059 (2015-2016) Publication Numbers:

SERVICE MANUAL 2012 Model FOREWORD This Service Manual contains maintenance and repair methods for the Mitsubishi Fuso Truck FE. FG Series. Read this manual carefully as an aid in providing cor- rect, efficient maintenance. Please note that the information and specifications contained within this manual may change without notice. This is due to product modifications and continued vehicle improvements that are made throughout the model years. Should you encounter any discrepancy in the information provid- ed, please do not hesitate to contact your nearest Mi- tsubishi Fuso Dealer or Mitsubishi Fuso Truck of America, Inc. MARCH 2011 GROUP INDEX GENERAL .............................................. 00 MAINTENANCE SCHEDULE ................. 01 ENGINE................................................... 11 LUBRICATION ........................................ 12 FUEL AND ENGINE CONTROL ............. 13 COMMON RAIL SYSTEM....................... 13E COOLING................................................ 14 INTAKE AND EXHAUST ........................ 15 EMISSION CONTROL ............................ 17 BlueTec® SYSTEM ................................ 17E CLUTCH.................................................. 21 TRANSMISSION <DUONIC TM > ............. 22 DUONIC TM .............................................. 22E TRANSFER ............................................. 24 PROPELLER SHAFT ............................. 25 FRONT AXLE <FE> ..................................................... 26A <FG> ..................................................... 26B REAR AXLE............................................ 27 WHEEL AND TIRE ................................. 31 FRONT SUSPENSION ........................... 33 REAR SUSPENSION.............................. 34 BRAKE.................................................... 35 ANTI-LOCK BRAKE SYSTEM (ABS) .... 35E PARKING BRAKE .................................. 36 STEERING .............................................. 37 BUMPER AND FRAME .......................... 41 CAB......................................................... 42 DOOR...................................................... 43 EXTERIOR .............................................. 51 INTERIOR ............................................... 52 ELECTRICAL .......................................... 54 HEATER, AIR-CONDITIONER AND VENTILATION ................................ 55 FULL AUTOMATIC AIR-CONDITIONER ................................ 55E

MODIFICATION SUMMARY 2013 MODEL YEAR 2014 MODEL YEAR 2014½ MODEL YEAR 2015 TO 2016 MODEL YEARS

MODIFICATION SUMMARY 2013 MODEL YEAR 1

2 • This section describes only the difference from FE.FG SERVICE MANUAL 2012 Model (Pub.No.00ELT0001). • Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 00 GENERAL Removal and installation procedures for battery in PRECAUTIONS FOR MAINTE- NANCE OPERATION are changed because the dual battery system is newly adopted. See Gr00. 22 TRANSMISSION <DUONIC ® > Hose clip is added to the transmission power take-off <Large-capacity type>. See Gr22. 51 EXTERIOR The rear step (crew cab) is different. – 52 INTERIOR The driver seat and the passenger seat are different. See Gr52. MODIFICATION SUMMARY

3 54–01 POWER, CHARGE AND GROUND CIRCUIT The dual battery system is newly adopted. The connection diagram is as follows. (The section enclosed with a dashed line shows additions.) See . The dual battery system is newly adopted. The illustration showing an ground point is as follows. See . Group Contents of different points Service procedure 110 130

MODIFICATION SUMMARY 2014 MODEL YEAR 1

2 • This section describes only the difference from FE.FG SERVICE MANUAL 2012 Model (Pub.No.00ELT0001). • Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 00 GENERAL (1) Removal and installation procedures for battery in PRECAUTIONS FOR MAIN- TENANCE OPERATION are changed because the dual battery system is newly adopted. (2013 Model) (2) The symbols of model year 2013 and 2014 are added to the VEHICLE IDENTI- FICATION NUMBER. (3) FUSO Diagnostics version is revised in the DIAGNOSIS CODES. (4) The standard tightening torques for bolts and nuts of strength 8.8 are added to the TABLE OF STANDARD TIGHTENING TORQUES. See Gr00. 22 TRANSMISSION <DUONIC ® > Hose clip is added to the transmission power take-off <Large-capacity type>. (2013 Model) See Gr22. (Issued for 2013 Model) 51 EXTERIOR The rear step (crew cab) is different. (2013 Model) – 52 INTERIOR The driver seat and the passenger seat are different. (2013 Model) See Gr52. (Issued for 2013 Model) MODIFICATION SUMMARY

MODIFICATION SUMMARY 2014½ MODEL YEAR 1

2 • This section describes only the difference from FE.FG SERVICE MANUAL 2012 Model (Pub.No.00ELT0001). • Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 00 GENERAL (1) Removal and installation procedures for battery in PRECAUTIONS FOR MAIN- TENANCE OPERATION are changed because the dual battery system is newly adopted. (2013 Model) (2) The symbols of model year 2013 and 2014 are added to the VEHICLE IDENTI- FICATION NUMBER. (2014 Model) (3) FUSO Diagnostics version is revised in the DIAGNOSIS CODES. Applicable version is FDS-R10-2-2 or higher. (4) The position of the diagnosis connector is changed. (5) The standard tightening torques for bolts and nuts of strength 8.8 are added to the TABLE OF STANDARD TIGHTENING TORQUES. (2014 Model) – 13E ENGINE CONTROL (1) The group title is changed to ENGINE CONTROL. (2) The contents of TROUBLESHOOTING are revised. (3) The following items are moved to Gr54. • INSPECTION OF ELECTRICAL EQUIPMENT • INSTALLED LOCATIONS OF PARTS • ELECTRIC CIRCUIT DIAGRAM See Gr13E. 14 COOLING (1) Assembly procedure of the radiator hose clamp is added. (2) Disassembly and assembly procedures for the radiator are changed. (3) Instruction for Flywheel Retainer (special tool) is changed. See Gr14. 15 INTAKE AND EXHAUST (1) Installation procedure for the air flow sensor is changed. (2) Overhaul procedures for the exhaust manifold and turbocharger are changed. (3) New steps are added to the removal and installation sequence of EBS valve. (4) The clamp for the intercooler hose is changed. (5) Disassembly and assembly procedures for the front pipe is changed. See Gr15. 17 EMISSION CONTROL (1) Disassembly procedure for the urea tank and related parts is changed. (2) Disassembly and assembly procedures for the diesel particulate filter and related parts are changed. (3) Disassembly and assembly procedures for the selective catalytic reduction system and related parts are changed. See Gr17. 17E BlueTec ® SYSTEM BlueTec ® system is different. See Gr17E. MODIFICATION SUMMARY

2012-2016 Mitsubishi Fuso Canter Service & Repair Manual

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