IVECO EURO TRAKKER CURSOR Service Repair Workshop Manual

EURO TRAKKER CURSOR REPAIR MANUAL

This publication describes the characteristics, data and correct methods for repair operations on each component of the vehicle. If the instructions provided are followed and the specified equipment is used, correct repair operations in the allotted time will be guaranteed, and the operators will also be pro- tected against possible accidents. Before any repair is commenced, ensure that all normal safety precautions are observed. All items specified by the safety regulations-goggles, helmet gloves, boots-should be checked and worn. All machining, lifting and conveying equipment should be inspected before use. The data contained in this publication was correct at the time of going to press but, owing to possible modifications made by the Manufacturer for reasons of a technical or commercial nature or for adaptation to the legal requirements of different countries, some changes may have occured. Full or partial reproduction of the text and illustrations pro- hibited. Publication Edited by: IVECO S.p.A. T.C.O. - B.U. Customer Service Lungo Stura Lazio 49 10156 Torino (Italy) Printed 603.43.461 - 1st Ed. - 1999 Publication Produced by: SATIZ S.p.A. EDITORIA TECNICA Pubblicazioni Tecniche c/o Iveco - Lungo Stura Lazio 49 10156 Torino

This manual is divided into several sections. Section numbers are listed on the index page to be found at the beginning of each repair manual. Each section deals generally with one of the main assemblies (engine, transmission etc.) Each section deals with the following topics: Specifications and data; Tightening torques; Special tools; Troubleshooting (fault diagnosis); Component removal/refitting; Repair operations. This manual provides graphs and symbols instead of description of parts, operations or operating procedures (see next page). Example Ø 1 = Small end bushing bore dia. Ø 2 = big end bearing bore dia. You will also notice that titles and subtitles of operations to be carried out are marked with a 6-figure number representing the Prod- uct Code, Corresponding codes are provided in the REPAIR BASE TIME SCHEDULES and in FAILURE CODES. Below you will find the explanation of each ”NUMERICAL CODE” component. Product code: Figures one and two identify the PRODUCT as part of the vehicle. Example: Product 50 = Chassis; Product 52 = Axles; Product 53 = Gearbox etc. Assembly code: Figures three and four identify the ASSEMBLY within the PRODUCT Example: Product 50 = Chassis; Assembly 01 = Chassis frame; Assembly 02 = Anti lock bumper etc . Subassembly code: Figures five and six identify THE SUBASSEMBLY and a Component of an Assembly within a PRODUCT. Example: Product 50 = Chassis; Assembly 01 = Chassis frame; Subassembly 40 = Chassis cross members etc. α Tighten to specified torque Tighten to specified torque + angular value 1 ∅ ∅ 2 5 0 PRODUCT ASSEMBLY SUBASSEMBLY COMPONENT 0 1 PRODUCT ASSEMBLY SUBASSEMBLY COMPONENT 4 0 PRODUCT ASSEMBLY SUBASSEMBLY COMPONENT NOTE

Graphs and symbols Remove Disconnect Suction, intake Fit back Reconnect Exhaust discharge Disassembly take apart Dismantling Operation Assemble put together ρ Compression ratio Tighten to torque Tolerance Load unbalance α Tighten to torque + angle value Rolling torque Stake or bend over Part replacement Original spare parts Adjustment Regulation Rotation ! Warning Note Angle Angle value Visual check Check assembly position Preloading Measurement Dimension reading Check Number of revolutions Tooling Temperature Machining surface Finished part bar Pressure Interference Force fitting Oversized Greater than... Maximum, peak Thickness Clearance, play, backlash Undersized Less than... Minimum Lubricate Moisten Grease Selection Class Oversizing Sealant Adhesive Temperature below < 0 o C Cold Winter Air bleeding Temperature over 0 o C Warm Summer

INDEX Section General 1 Engine 2 Clutch 3 Gearboxes - Reduction gear unit - Power take off 4 Hydraulic retarder 5 Propeller shafts 6 Rear axles 7 Axles 8 Suspension 9 Wheels and tyres 10 Steering system 11 Hydraulic system - Brakes 12 Body and chassis 13 Maintenance 14

IVECO EURO TRAKKER CURSOR Service Repair Workshop Manual

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