HINO Truck 700 Series Wiring Electrical Diagram Manual
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FOREWORD This workshop manual has been prepared to provide information on electrical circuits for the following Hino Vehicles. Applicable for FR1E, FS1E, FY1E, SH1E, SR1E and SS1E series, equipped with E13C engine As for maintenance items, refer to the Owner’s Manual. All information and specifications in this manual are based upon the latest product information available at the time of print- ing. Hino Motors reserves the right to make changes at any time without prior notice. Please note that the publications below have also been prepared as relevant service manuals for the components and sys- tems in this vehicles. Manual Name Pub. No. Chassis Workshop Manual S1-YFSE17C 1/2 S1-YFSE17C 2/2 E13C Engine Workshop Manual S5-YE13E02C
WORKSHOP MANUAL ELECTRIC WIRE INDEX: CHASSIS GROUP All rights reserved. This manual may not be reproduced or copied in whole in part, with- out the written consent of Hino Motors, Ltd.
ELECTRIC WIRE EL02–1 EL02ELECTRIC WIRE EL02-001 DIAGRAM.................................................. EL02-2 HOW TO USE THIS CHAPTER........................ EL02-2 CONTENTS OF DIAGRAMS ............................ EL02-7 WIRING DIAGRAM......................................... EL02-11 DIAGRAM ....................................................... EL02-12 WIRE TO WIRE CONNECTOR .................... EL02-142 JUNCITON CONNECTOR............................ EL02-161 CONNECTOR LOCATION ............................ EL02-167 RELAY LOCATION ....................................... EL02-240 FUSE AND RELAY BLOCK .......................... EL02-242 JUNCTION BLOCK ...................................... EL02-254 WIRE TO WIRE BOX .................................... EL02-258 ELECTRICAL EQUIPMENT BOX ................. EL02-260 CONNECTOR INDEX ................................... EL02-261
ELECTRIC WIRE EL02–2 DIAGRAM HOW TO USE THIS CHAPTER EN12Z1602J100001 1. WIRING DIAGRAM (%AD) 13 (%AE)14 (%AF) 15 (%AJ) 20 (#AT) 27 (#B2) 8 (#AU) 22 (#B3) 11 0.50 W-L 5 0.50 Y-R 0.50 Y-R 0.50 W-B 0.50 B 0.50 Y-G 8 (SLX) (+) 3 0.50 W-B (B+2) (LDS+) 3 (M) 1 (-) 2 2 0.50 Y-G (SULK) 1 (E- ) 7 (LDS- ) 4 (B+ ) 1 2 f-a 4 f-a 4 f-a 4 14 13 15 0.50 Y-B 0.50 Y 0.50 Y 0.50 BR 0.50 O 0.50 W %28 (ABS) %2A (ABS) %27 (ABS) %29 (ABS) 0.01 SH-LD 0.01 SH-LD 0.50 Y 0.50 O 0.50 W 0.50 BR 1 (SRL+) 2 (SRLE) 1 (SRR+) 2 (SRRE) 15 16 c-a 3 c-a 3 d-c 1 d-c 1 d-c 1 d-c 1 c-a 3 c-a 3 ($22) ($21) ($23) 2 3 4 5 6 1 g7 CA-2 82560-3300 1 a75 IP-7 82580-6870 2 3 2 1 8 5 4 7 6 Code for the connector of the male side Terminal number Connector code Part number Terminal number Terminal code Terminal code Code of the wire to wire connector "a" wiring harness side "f" wiring harness side Terminal number Serial number in the circuit diagram Serial number in the circuit diagram Code of the area specifying this connecor in the section "CONNECTOR LOCATION" Twisted-pair cable Shielded cable 3.00 R-Y Second letter: Stripe color First letter: Ground wire color Arabic numerals: Cross sectional area of wire B: Black BR: Brown G: Green L: Blue LG: Light Green R: Red W: White Y: Yellow V: Violet O: Orange GR: Gray P: Pink Example: 3.00 indicates 3 mm {0.0047 in. } 2 2 Wiring color code Second letter: Stripe color Terminal code (EXAMPLE) SHTS12Z160200001
ELECTRIC WIRE EL02–3 2. WIRE TO WIRE CONNECTOR 24 17 25 18 19 9 10 7 8 20 11 3 26 27 28 29 30 31 32 22 14 6 2 13 5 1 21 12 4 15 16 23 6 18 30 2 3 4 5 9 8 10 11 12 13 14 23 24 25 26 15 16 17 21 20 22 27 28 29 32 31 1 7 19 GE, HE, LA IP-1, EG-5, EG-10 a-b 3 / b-a 3 Cab main wiring harness to Front wiring harness 3 82560-2170, Gray, Male 82560-2180, Gray, Female Terminal number Connector color Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM" Code of the area specifying this connecor in the section "CONNECTOR LOCATION" LH side: Male connector or the wiring harness "a" (Cab main wiring harness) RH side: Female connector or the wiring harness "b" (Front wiring harness) Connector code [This case indicates that wire harness "a" (Cab main harness) and wire harness "b" (Front wiring harness) should be connected, which is serial No.3 wire to wire connector.] Part number Classification by male/female Name of the wiring harness to be connected. SHTS12Z160200002
ELECTRIC WIRE EL02–4 3. JUNCTION CONNECTOR (EXAMPLE) ELECTRIC WIRE EL02–205 EG-26 [ENGINE (3 of 3)] (Model: FM8J for Chile) ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR WIRE TO WIRE CONNECTOR No. Name Circuit No. Name Circuit b10 Low pressure switch 1 BB ba1 Battery (+) terminal (Battery 2) AA b11 Low pressure switch 2 BB bb1 Battery (+) terminal (Battery 1) AA b12 Low pressure switch 3 BB bb2 Battery (-) terminal (Battery 2) AA b13 Air gauge sensor (Front) BB bc1 Battery (-) terminal (Battery 1) AA b14 Air gauge sensor (Rear) BB bc2 Battery ground AA, BA, MA b24 Exhaust brake magnetic valve GE sk2 P.T.O. magnetic valve KB b45 Dump up switch KB sl1 P.T.O. accelerator sensor GK b46 Service power (Tail) AB No. Name No. Name b-c 2 Front wiring harness to Intermediate wiring harness 2 ba-bc 1 Battery cable-1 to Battery cable-3_1 b-ba 1 Front wiring harness to Battery cable-1_1 ba1 b11 b13 b14 b10 b12 b24 bb2 bb1 bc2 sl1 b45 b46 sk2 b-c 2 b-ba 1 bc1 ba-bc 1 SHTS12Z160200166 Connector code Code of the wire to wire connector Code of the area SHTS12Z160200003
ELECTRIC WIRE EL02–5 4. JUNCTION CONNECTOR 5. FUSE AND RELAY BLOCK 82580-8740, Blue 82550-1040, Blue 1 2 3 4 5 6 7 8 9 10 11 12 Ja13 AC, BA, CB, CE, DA, EA, EB, ED, EG, EO, HA, IA, KA, KB, KC, LA, MA IP-3, IP-7 J/C Earth G3 Part number Terminal number Connector color Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM" Code of the area specifying this connecor in the section "CONNECTOR LOCATION" Connector name Connector code Internal wire connection SHTS12Z160200004 MZ12 Power shift relay 85920-2770 2 1 3 4 5 MZ12 Over-run relay 85920-2680 1 2 3 4 5 FUSE AND RELAY BLOCK TERMINAL ALIGNMENT RELAY ALIGNMENT Part number Terminal number Relay name SHTS12Z160200005
ELECTRIC WIRE EL02–6 6. CONNECTOR INDEX (EXAMPLE) ELECTRIC WIRE EL02–192 CONNECTOR INDEX ELECTRICAL EQUIPMENT CONNECTOR WIRE TO WIRE CONNECTOR JUNCTION CONNECTOR NAME CONNECTOR No. PART No. CIRCUIT OR AREA A ABS diagnosis switch a100 82560-4100 HB IP-4, 8 CONNECTOR No. NAME PART No. CIRCUIT OR AREA MALE FEMALE a-b 1 Cab main wiring harness to Front wiring harness 1 82560- 2110 82560- 2120 AA, AB, AD, AG, BA, BG, BH, CA, CB, CE, CH, CI, GA, GB, GC, GE, HA, HB, HC, HE, IA, LA, LE, MA IP-1, 5, EG-1, 2, 3, 5, 6, 10, 11, 16, 17 CONNECTOR No. NAME PART No. CIRCUIT OR AREA a606 FA, IE IP-2 J/C ETC 14P 82560-3790 25880-1170 Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM" Code of the area specifying this connecor in the section "CONNECTOR LOCATION" SHTS12Z160200006