Hino 500 series truck service and repair manuals
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FOREWORD
This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles.
Applicable for FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, SG8J, FT8J, GT8J series,
equipped with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine
When making any repairs on your vehicle, be careful not to be injured through improper procedures.
As for maintenance items, refer to the Owner’s Manual.
All information and specifications in this manual are based upon the latest product information available at the time of print-
ing.
Hino Motors reserves the right to make changes at any time without prior notice.
This manual is divided into 11 sections with a thumb index for each section at the edge of the pages.
Please note that the publications below have also been prepared as relevant service manuals for the components and sys-
tems in this vehicles.
Manual Name Pub. No.
Chassis Workshop Manual
S1-YFCE18K 2/3
S1-YFCE18K 3/3
S1-YFCE18K EWD
J05D-TI, J05E-TI Engine Workshop Manual S5-YJ05E12D
J08E-TI Engine Workshop Manual S5-YJ08E29E
A09C Engine Workshop Manual S5-MA09E02A
P11C Engine Workshop Manual S5-YP11E07B
â– â– â– â– â– â– â– â– 1 MENU
CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL
Use this chart to the appropriate chapter numbers for servicing your particular vehicle.
CHAPTER
MANUAL No. S1-YFCE18K 1/3
MODELS
FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J,
FM8J, FM1A, FM2P, SG8J, FT8J, GT8J
GENERAL INTRODUCTION GN02-001
CLUTCH MAIN UNIT
CL02-001
(CS350)
CL02-002
(CS380)
CL02-003
(CS430)
CL02-004
(SACHS MFZ430)
CLUTCH CONTROL CL03-001 (CS350, CS380, CS430) CL03-002 (SACHS MFZ430)
TRANSMISSION
MAIN UNIT
TR02-001
(LX06S)
TR02-002
(LJ06S)
TR02-003
(MF06S)
TR02-004
(HK06S)
TR02-005
(EATON
FS6109)
TR02-006
(EATON
FS8209)
TR02-007
(ZF 9S109)
TR02-008
(FULLER
RT8908LL)
TR02-009
(ZF 9S1110)
TR02-010
(ZF 9S1310)
TR02-011
(FULLER
RTO11909ALL)
TRANSFER MAIN UNIT TR03-001 (MA12C)
AUTOMATIC
TRANSMISSION
TR04-001 (ALLISON 3000RDS, 3500RDS)
P.T.O.
(POWER TAKE-OFF)
TR05-001
(TRANSMISSION
SERIES: LX06S)
TR05-002
(TRANSMISSION
SERIES: LJ06S)
TR05-003
(TRANSMISSION
SERIES: MF06S)
TR05-004
(EATON)
TRANSMISSION/TRANSFER
CONTROL
TR06-001
PROPELLER SHAFT
PP02-001
(LD0932)
PP02-002
(LF0932)
PP02-003
(MC0000)
PP02-004
(MC1040)
PP02-005
(HD1050)
PP02-006
(HE1160)
PP02-007
(HY1345)
DIFFARENTIAL EQUIPMENT
DF01-001
(LOCKING TYPE DIFFERENTIAL GEAR)
DF01-002
(LOCKING TYPE DIFFERENTIAL GEAR:
MANUAL TYPE)
DIFFERENTIAL CARRIER
DF02-001
(SH13)
DF02-002
(SH14)
DF02-003
(SH16)
DF02-004
(SH17)
DF02-005
(SH18)
DF02-006
(THD17)
DF02-007
(SS12)
DF02-008
(SS15)
CLUTCH EQUIPMENT
CLUTCH MAIN UNIT
CLUTCH CONTROL
TRANSMISSION EQUIPMENT
TRANSMISSION MAIN UNIT
TRANSFER MAIN UNIT
AUTOMATIC TRANSMISSION
P.T.O. (POWER TAKE-OFF)
TRANSMISSION / TRANSFER CONTROL
PROPELLER SHAFT
DIFFERENTIAL EQUIPMENT
DIFFERENTIAL CARRIER
INDEX: CHASSIS GROUP 1/4
PROPELLER SHAFT EQUIPMENT
WORKSHOP
MANUAL
All rights reserved. This manual may not be
reproduced or copied in whole in part, with-
out the written consent of Hino Motors, Ltd.
BRAKE EQUIPMENT
SERVICE BRAKE
ABS & ASR
ES START (EASY & SMOOTH START SYSTEM)
GENERAL INTRODUCTION
This manual does not contain items on half-tone dot meshing.
"BRAKE EQUIPMENT" to "POWER STEERING":
Refer to "S1-YFCE18K 2/3".
"AXLE EQUIPMENT" to "OTHERS": Refer to "S1-YFCE18K 3/3".
EXHAUST BRAKE
RETARDER BRAKE
PARKING BRAKE
STEERING EQUIPMENT
STEERING UNIT
POWER STEERING
INDEX: CHASSIS GROUP 2/4
AXLE EQUIPMENT
FRONT AXLE
REAR AXLE
WHEEL & TIRE
SUSPENSION EQUIPMENT
SUSPENSION
CHASSIS EQUIPMENT
CHASSIS FRAME
COUPLER (5TH WHEEL)
PINTLE HOOK
CAB EQUIPMENT
CAB
This manual does not contain items on half-tone dot meshing.
"BRAKE EQUIPMENT" to "POWER STEERING":
Refer to "S1-YFCE18K 2/3".
"AXLE EQUIPMENT" to "OTHERS": Refer to "S1-YFCE18K 3/3".
ELECTRICAL EQUIPMENT
ELECTRIC WIRE
INDEX: CHASSIS GROUP 3/4
This manual does not contain items on half-tone dot meshing.
"BRAKE EQUIPMENT" to "POWER STEERING":
Refer to "S1-YFCE18K 2/3".
"AXLE EQUIPMENT" to "OTHERS": Refer to "S1-YFCE18K 3/3".
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What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$48.99
Hino 500 series truck service and repair manuals provide comprehensive coverage for the following models:
- FC6J
- FC9J
- FD8J
- GD8J
- FG8J
- GH8J
- FL8J
- FM8J
- FM1A
- FM2P
- SG8J
- FT8J
- GT8J
This collection consists of four manuals. Three manuals cover the chassis and all options utilized on the 500 series, while the fourth manual focuses on the electrical system. These manuals are valuable resources for both professional mechanics and DIY enthusiasts.
