2012 Polaris Ranger XP 800 UTV OEM Service & Repair Manual

GENERAL INFORMATION 1.1 CHAPTER 1 GENERAL INFORMATION 1 9923499 - 2011 / 2012 RANGER 800 Service Manual © Copyright 2011 Polaris Sales Inc. MODEL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 MODEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 ENGINE DESIGNATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 VIN IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 VEHICLE AND ENGINE SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . 1.2 VEHICLE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 PUBLICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 2011 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 GENERAL: 2011 RANGER XP 800 / EPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 DETAILED: 2011 RANGER XP 800 / EPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 GENERAL: 2011 RANGER HD 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 DETAILED: 2011 RANGER HD 800. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 GENERAL: 2011 RANGER CREW 800 / EPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 DETAILED: 2011 RANGER CREW 800 / EPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 GENERAL: 2011 RANGER 6X6 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 DETAILED: 2011 RANGER 6X6 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11 2012 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 GENERAL: 2012 RANGER XP 800 / EPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 DETAILED: 2012 RANGER XP 800 / EPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 GENERAL: 2012 RANGER HD 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14 DETAILED: 2012 RANGER HD 800. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 GENERAL: 2012 RANGER CREW 800 / EPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16 DETAILED: 2012 RANGER CREW 800 / EPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.17 GENERAL: 2012 RANGER 6X6 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18 DETAILED: 2012 RANGER 6X6 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20 CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20 STANDARD BOLT TORQUE SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21 METRIC BOLT TORQUE SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21 SAE TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 METRIC TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.22 GLOSSARY OF TERMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.23

1.2 GENERAL INFORMATION 9923499 - 2011 / 2012 RANGER 800 Service Manual © Copyright 2011 Polaris Sales Inc. MODEL INFORMATION Model Identification The machine model number must be used with any correspondence regarding warranty or service. Engine Designation Number 1204172 RGR800-11,XP ........................................................ Twin Cylinder, Liquid Cooled, 4-Cycle OHV, Electric Start 1204397 RGR800-12 ............................................................. Twin Cylinder, Liquid Cooled, 4-Cycle OHV, Electric Start 1204486 RGR800-12LK......................................................... Twin Cylinder, Liquid Cooled, 4-Cycle OHV, Electric Start VIN Identification Vehicle and Engine Serial Number Locations Whenever corresponding about a Polaris RANGER utility vehicle, be sure to refer to the vehicle identification number (VIN) and the engine model number and serial number. The VIN can be found stamped on the lower frame rail on the front LH side of the vehicle (see Figure 1-1). The engine model and serial number can be found on a decal applied to the side of the engine’s cylinder (see Figure 1-2). } Machine Model Number Identification } } Model Year Designation Basic Chassis Designation Engine Designation Emissions & Model Option R 1 2 T H 7 6 A G } 4 X A T H 7 6 A * C P 0 0 0 0 0 0 } 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 World Mfg. ID Engine Vehicle Description Vehicle Identifier Check Digit Model Year Body Style Plant No. Individual Serial No. * This could be either a number or a letter Powertrain Emissions Figure 1-1 VIN Figure 1-2 Engine Serial Number

1.3 GENERAL INFORMATION 1 9923499 - 2011 / 2012 RANGER 800 Service Manual © Copyright 2011 Polaris Sales Inc. VEHICLE INFORMATION Publication Numbers (CA): California 50-State Models NOTE: When ordering service parts be sure to use the correct parts manual. NOTE: Polaris factory publications can be found at www.polarisindustries.com or purchased from www.purepolaris.com. Replacement Keys Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the original key and refer to the chart to the right for the proper part number. SPECIAL TOOLS Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while other tools may be substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools when servicing any Polaris product. Dealers may order special tools through Polaris’ official tool supplier, SPX Corporation, by phone at 1-800-328-6657 or on-line at http://polaris.spx.com/ . Model Model No. Owner’s Manual PN Parts Manual PN 2011 RANGER XP 800 (CA) R11TH76AA, AB, AC, AF, AG, AH, AK, AO, AR, AZ (AAC, ABC, ACC, AFC, AGC, AHC, AKC, AOC, ARC, AZC) 9923125 9923137 2011 RANGER XP 800 EPS (CA) R11TY76AB, AG, AR, AV, AZ (ABC, AGC, ARC, AVC, AZC) 9923125 9923137 2011 RANGER HD 800 R11TY76AN 9923125 9923137 2011 RANGER CREW 800 R11WH76AG, AR 9923125 9923146 2011 RANGER CREW 800 EPS R11WY76AE, AH, AJ 9923125 9923146 2011 RANGER 6X6 800 R11HR76AG, AR 9923125 9923126 2012 RANGER XP 800 (CA) R12TH76AA, AG, AH, AI, AM, AR, AW (AAC, AGC, AHC, AMC, ARC, AWC) 9923497 9923515 2012 RANGER XP 800 EPS (CA) R12TH7EAB, AG, AR, AZ (ABC, AGC, ARC, AZC) 9923497 9923515 2012 RANGER HD 800 R12TX7EAN 9923497 9923515 2012 RANGER CREW 800 R12WH76AG, AR 9923497 9923527 2012 RANGER CREW 800 EPS R12WH7EAH, AV 9923497 9923541 2012 RANGER 6X6 800 R12HR76AG, AR 9923497 9923498 Series# Part Number 20 4010278 21 4010278 22 4010321 23 4010321 27 4010321 28 4010321 31 4110141 32 4110148 67 4010278 68 4010278 Key Series Number KEY COVER P/N 5533534

1.4 GENERAL INFORMATION 9923499 - 2011 / 2012 RANGER 800 Service Manual © Copyright 2011 Polaris Sales Inc. 2011 GENERAL SPECIFICATIONS MODEL: 2011 RANGER XP 800 / EPS MODEL NUMBER: R11TH76AA,AAC,AB,ABC,AC,ACC,AF,AFC,AG,AGC,AH,AHC,AK,AKC,AO,AOC,AR,ARC,AZ,AZC MODEL NUMBER: R11TY76AB,ABC,AG,AGC,AR,ARC,AV,AVC,AZ,AZC ENGINE NUMBER: 1204172 Category Dimension / Capacity Length 114 in. / 289.6 cm Width (cargo box) 60 in. / 152.4 cm Width (tires) 58 in. / 147.3 cm Height 76 in. / 193 cm Wheel Base 76 in. / 193 cm Ground Clearance 12 in. / 30.5 cm Turning Radius 158 in. / 401.3 cm Dry Weight STD: 1237 lbs. / 561 kg EPS: 1257 lbs. / 570 kg Cargo Box Capacity 49-State: 1000 lbs. / 454 kg 50-State: 600 lbs. / 272 kg Cargo Box Dimensions (inside dimensions) 36.5 x 54 x 11.5 in. (93 x 137 x 29 cm) Vehicle Payload (includes weight of operator, passenger, cargo and accessories) 49-State: 1500 lbs. / 681 kg 50-State: 1100 lbs. / 499 kg Hitch Towing Capacity 2000 lbs. / 907 kg Hitch Tongue Capacity 150 lbs. / 68 kg

1.5 GENERAL INFORMATION 1 9923499 - 2011 / 2012 RANGER 800 Service Manual © Copyright 2011 Polaris Sales Inc. MODEL: 2011 RANGER XP 800 / EPS XP 800 MODELS: R11TH76AA,AB,AC,AF,AG,AH,AK,AO,AR,AZ XP 800 EPS MODELS: R11TY76AB,AG,AR,AV,AZ ENGINE NUMBER: 1204172 CLUTCH CHART (B) = Bushed Shift Weight Engine Platform High Output Domestic Twin Cyl, Liquid Cooled, 4-Stroke Engine Number 1204172 Engine Displacement 760 cc H.O. Number of Cylinders 2 Bore & Stroke (mm) 80 x 76.5 mm Compression Ratio 9.78:1 Compression Pressure 165-185 psi Engine Idle Speed 1250 ± 100 RPM Lubrication Pressurized Wet Sump Oil Requirements PS-4 Plus Oil Capacity 2 qts. (1.9 L) Coolant Capacity 3.25 qts. (3.1 L) Overheat Warning Instrument Cluster Indicator Exhaust System 2 to 1 Canister Style Fuel System Fuel System Type Bosch M17 EFI Fuel Delivery Electronic Fuel Pump (in tank) Fuel Pressure 45 +/- 2 psi (310 +/- 14 kPa) Fuel Capacity 9 gal. (34 L) Fuel Requirement 87 Octane (minimum) Electrical Alternator Max Output 500 Watts @ 3000 RPM Headlights 2 - Halogen: Low 55 W / High 60 W Tail Lights 0.3 Watts / L.E.D. x 2 Brake Lights 3.1 Watts / L.E.D. x 2 Starting System Electric Start Ignition System Bosch M17 (ECU Controlled) Ignition Timing (Variable) 3° - 10° BTDC @ 1200 RPM Spark plug / Gap RC7YC3 / .035 in. (0.9 mm) Battery / Model / Amp Hr Yuasa YB30L-B / 30 Amp Hr. / 12 Volt Instrumentation Multifunction Instrument Cluster DC Outlets (2) - Standard Relays Chassis / ECM / Fan / Fuel Pump EPS / Rear Diff Circuit Breaker Fan Motor: 20 Amp Fuses Lights: 20 Amp ECM: 20 Amp Drive: 20Amp EPS: 30 Amp Accessory: 20 Amp Fuel Pump: 10 Amp Drivetrain Transmission Type Polaris Automatic PVT Shift Type In Line Shift - H / L / N / R Transmission Gear Ratio: High Low Reverse Front: 3.60:1 / Rear: 11.18:1 Front: 7.70:1 / Rear: 23.91:1 Front: 7.00:1 / Rear: 21.74:1 Front Gearcase Lubricant Requirements Demand Drive Plus 9 oz. (265 ml) Transmission Lubricant Requirements AGL Plus 33.8 oz. (1000 ml) Clutch Type Standard PVT Drive Belt 3211133 Clutch Center Distance 10.05” (255 mm) Steering / Suspension Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm) Front Suspension Dual A-arm Front Travel 9.6 in. (24.4 cm) Rear Suspension Independent (IRS) Rear Travel 9 in. (22.9 cm) Shock Preload Adjustment Cam Adjustment Wheels / Brakes Front Wheel Size / Type 12 x 6 / Steel 12 x 6 / Cast Aluminum Rear Wheel Size / Type 12 x 8 / Steel 12 x 8 / Cast Aluminum Front Tire Make / Model / Size Carlisle / AT489 / 25 x 10 R12 Carlisle / PXT / 26 x 9 R12 Rear Tire Make / Model / Size Carlisle / AT489 / 25 x 11 R12 Carlisle / PXT / 26 x 11 R12 Tire Air Pressure 8-12 psi (69 kPa) Brake System 4 Wheel Hydraulic Disc Brake Fluid DOT 4 Parking Brake Hand Actuated (in dash) Altitude Shift Weight Drive Spring Driven Spring Meters (Feet) 0-1500 (0-5000) 23-62 (5632337) Black (7043594) Blk / Almd (7043167) 1500-3700 (5000 - 12000) 23-58 (B) (1322911) Black (7043594) Blk / Almd (7043167)

1.6 GENERAL INFORMATION 9923499 - 2011 / 2012 RANGER 800 Service Manual © Copyright 2011 Polaris Sales Inc. MODEL: 2011 RANGER HD 800 MODEL NUMBER: R11TY76AN ENGINE NUMBER: 1204172 Category Dimension / Capacity Length 114 in. / 289.6 cm Width (cargo box) 60 in. / 152.4 cm Width (tires) 58 in. / 147.3 cm Height 76 in. / 193 cm Wheel Base 76 in. / 193 cm Ground Clearance 12 in. / 30.5 cm Turning Radius 158 in. / 401.3 cm Dry Weight 1262 lbs. / 572 kg Gross Vehicle Weight 2912 lbs. / 1321 kg Cargo Box Capacity 1000 lbs. / 454 kg Cargo Box Dimensions (inside dimensions) 36.5 x 54 x 11.5 in. (93 x 137 x 29 cm) Vehicle Payload (includes weight of operator, passenger, cargo and accessories) 1500 lbs. / 681 kg Hitch Towing Capacity 2000 lbs. / 907 kg Hitch Tongue Capacity 150 lbs. / 68 kg

1.7 GENERAL INFORMATION 1 9923499 - 2011 / 2012 RANGER 800 Service Manual © Copyright 2011 Polaris Sales Inc. MODEL: 2011 RANGER HD 800 HD 800 MODEL: R11TY76AN ENGINE NUMBER: 1204172 CLUTCH CHART (B) = Bushed Shift Weight Engine Platform Domestic Twin Cylinder, Liquid Cooled, 4-Stroke Engine Number 1204172 Engine Displacement 760 cc H.O. Number of Cylinders 2 Bore & Stroke (mm) 80 x 76.5 mm Compression Ratio 9.78:1 Compression Pressure 165-185 psi Engine Idle Speed 1250 ± 100 RPM Lubrication Pressurized Wet Sump Oil Requirements PS-4 Plus Oil Capacity 2 qts. (1.9 L) Coolant Capacity 3.25 qts. (3.08 L) Overheat Warning Instrument Cluster Indicator Exhaust System 2 to 1 Canister Style Fuel System Fuel System Type Bosch M17 EFI Fuel Delivery Electronic Fuel Pump (in tank) Fuel Pressure 45 +/- 2 psi (310 +/- 14 kPa) Fuel Capacity 9 gal. (34 L) Fuel Requirement 87 Octane (minimum) Electrical Alternator Max Output 500 Watts @ 3000 RPM Headlights 2 - Halogen: Low 55 W / High 60 W Tail Lights 0.3 Watts / L.E.D. x 2 Brake Lights 3.1 Watts / L.E.D. x 2 Starting System Electric Start Ignition System Bosch M17 (ECU Controlled) Ignition Timing (Variable) 3° - 10° BTDC @ 1200 RPM Spark plug / Gap RC7YC3 / .035 in. (0.9 mm) Battery / Model / Amp Hr Yuasa YB30L-B / 30 Amp Hr. / 12 Volt Instrumentation Multifunction Instrument Cluster DC Outlets (2) - Standard Relays Chassis / ECM / Fan / Fuel Pump EPS / Rear Diff Circuit Breaker Fan Motor: 20 Amp Fuses Lights: 20 Amp ECM: 20 Amp Drive: 20Amp EPS: 30 Amp Accessory: 20 Amp Fuel Pump: 10 Amp Drivetrain Transmission Type Polaris Automatic PVT Shift Type In Line Shift - H / L / N / R Transmission Gear Ratio: High Low Reverse Front: 3.60:1 / Rear: 11.18:1 Front: 7.70:1 / Rear: 23.91:1 Front: 7.00:1 / Rear: 21.74:1 Front Gearcase Lubricant Requirements Demand Drive Plus 9 oz. (265 ml) Transmission Lubricant Requirements AGL Plus 33.8 oz. (1000 ml) Clutch Type Standard PVT Drive Belt 3211133 Clutch Center Distance 10.05” (255 mm) Steering / Suspension Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm) Front Suspension Dual A-arm Front Travel 9.6 in. (24.4 cm) Rear Suspension Self Leveling (IRS) Rear Travel 7.5 in. (19.1 cm) Shock Preload Adjustment Cam Adjustment (front only) Wheels / Brakes Front Wheel Size / Type 12 x 6 / Cast Aluminum Rear Wheel Size / Type 12 x 8 / Cast Aluminum Front Tire Make / Model / Size Carlisle / PXT / 26 x 9 R12 Rear Tire Make / Model / Size Carlisle / PXT / 26 x 11 R12 Tire Air Pressure 8-12 psi (69 kPa) Brake System Type 4 Wheel Hydraulic Disc Brake Fluid DOT 4 Parking Brake Hand Actuated (in dash) Altitude Shift Weight Drive Spring Driven Spring Meters (Feet) 0-1500 (0-5000) 23-62 (5632337) Black (7043594) Blk / Almd (7043167) 1500-3700 (5000 - 12000) 23-58 (B) (1322911) Black (7043594) Blk / Almd (7043167)

1.8 GENERAL INFORMATION 9923499 - 2011 / 2012 RANGER 800 Service Manual © Copyright 2011 Polaris Sales Inc. MODEL: 2011 RANGER CREW 800 / EPS MODEL NUMBER: R11WH76AG, AR MODEL NUMBER: R11WY76AE, AH, AJ ENGINE NUMBER: 1204172 Category Dimension / Capacity Length 145 in. / 386 cm Width (cargo box) 60 in. / 152.4 cm Width (tires) 58 in. / 147.3 cm Height 76 in. / 193 cm Wheel Base 108 in. / 274 cm Ground Clearance 11.5 in. / 29 cm Turning Radius 255 in. / 648 cm Dry Weight STD: 1495 lbs. / 678 kg EPS: 1515 lbs. / 687 kg Cargo Box Capacity 1000 lbs. / 454 kg Cargo Box Dimensions (inside dimensions) 36.5 x 54 x 11.5 in. (93 x 137 x 29 cm) Vehicle Payload (includes weight of operator, passengers, cargo and accessories) 1750 lbs. / 794 kg Hitch Towing Capacity 2000 lbs. / 907 kg Hitch Tongue Capacity 150 lbs. / 68 kg

1.9 GENERAL INFORMATION 1 9923499 - 2011 / 2012 RANGER 800 Service Manual © Copyright 2011 Polaris Sales Inc. MODEL: 2011 RANGER CREW 800 / EPS CREW 800 MODEL: R11WH76AG, AR CREW 800 EPS MODELS: R11WY76AE, AH, AJ ENGINE NUMBER: 1204172 CLUTCH CHART (B) = Bushed Shift Weight Engine Platform Domestic Twin Cylinder, Liquid Cooled, 4-Stroke Engine Number 1204172 Engine Displacement 760 cc Number of Cylinders 2 Bore & Stroke (mm) 80 x 76.5 mm Compression Ratio 9.78:1 Compression Pressure 165-185 psi Engine Idle Speed 1250 ± 100 RPM Lubrication Pressurized Wet Sump Oil Requirements PS-4 Plus Oil Capacity 2 qts. (1.9 L) Coolant Capacity 6.4 qts. (6 L) Overheat Warning Instrument Cluster Indicator Exhaust System 2 to 1 Canister Style Fuel System Fuel System Type Bosch M17 EFI Fuel Delivery Electronic Fuel Pump (in tank) Fuel Pressure 45 +/- 2 psi (310 +/- 14 kPa) Fuel Capacity 9 gal. (34 L) Fuel Requirement 87 Octane (minimum) Electrical Alternator Max Output 500 Watts @ 3000 RPM Headlights 2 - Halogen: Low 55 W / High 60 W Tail Lights 0.3 Watts / L.E.D. x 2 Brake Lights 3.1 Watts / L.E.D. x 2 Starting System Electric Start Ignition System Bosch M17 (ECU Controlled) Ignition Timing (Variable) 3° - 10° BTDC @ 1200 RPM Spark plug / Gap RC7YC3 / .035 in. (0.9 mm) Battery / Model / Amp Hr Yuasa YB30L-B / 30 Amp Hr. / 12 Volt Instrumentation Multifunction Instrument Cluster DC Outlets (2) - Front; (1) - Rear Relays Chassis / ECM / Fan / Fuel Pump EPS / Rear Diff Circuit Breaker Fan Motor: 20 Amp Fuses Lights: 20 Amp ECM: 20 Amp Drive: 20Amp EPS: 30 Amp Accessory: 20 Amp Fuel Pump: 10 Amp Drivetrain Transmission Type Polaris Automatic PVT Shift Type In Line Shift - H / L / N / R Transmission Gear Ratio: High Low Reverse Front: 4.63:1 / Rear: 14.37:1 Front: 7.70:1 / Rear: 23.91:1 Front: 7.00:1 / Rear: 21.74:1 Front Gearcase Lubricant Requirements Demand Drive Plus 9 oz. (265 ml) Transmission Lubricant Requirements AGL Plus 33.8 oz. (1000 ml) Clutch Type Standard PVT Drive Belt 3211133 Clutch Center Distance 10.05” (255 mm) Steering / Suspension Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm) Front Suspension Dual A-arm Front Travel 9.6 in. (24.4 cm) Rear Suspension Independent (IRS) Rear Travel 9 in. (22.9 cm) Shock Preload Adjustment Cam Adjustment Wheels / Brakes Front Wheel Size / Type 12 x 6 / Steel 12 x 6 / Cast Aluminum Rear Wheel Size / Type 12 x 8 / Steel 12 x 8 / Cast Aluminum Front Tire Make / Model / Size Carlisle / PXT / 26 x 9 R12 Rear Tire Make / Model / Size Carlisle / PXT / 26 x 11 R12 Tire Air Pressure Front: 12 psi (83 kPa) Rear: 16 psi (110 kPa) Brake System Type 4 Wheel Hydraulic Disc Brake Fluid DOT 4 Parking Brake Hand Actuated (in dash) Altitude Shift Weight Drive Spring Driven Spring Meters (Feet) 0-1500 (0-5000) 23-62 (5632337) Black (7043594) Blk / Almd (7043167) 1500-3700 (5000 - 12000) 23-58 (B) (1322911) Black (7043594) Blk / Almd (7043167)

1.10 GENERAL INFORMATION 9923499 - 2011 / 2012 RANGER 800 Service Manual © Copyright 2011 Polaris Sales Inc. MODEL: 2011 RANGER 6X6 800 MODEL NUMBER: R11HR76AG, AR ENGINE NUMBER: 1204172 Category Dimension / Capacity Length 137 in. / 348 cm Width (cargo box) 60 in. / 152.4 cm Width (tires) 58 in. / 147.3 cm Height 76 in. / 193 cm Wheel Base 105 in. / 267 cm Ground Clearance 12 in. / 30.5 cm Turning Radius 243 in. / 617 cm Dry Weight 1551 lbs. / 703.5 kg Gross Vehicle Weight 3701 lbs. / 1679 kg Storage Box Capacity 250 lbs. / 113 kg Cargo Box Capacity 1250 lbs. / 567 kg Cargo Box Dimensions (inside dimensions) 42.5 x 54 x 11.5 in. (108 x 137 x 29 cm) Vehicle Payload (includes weight of operator, passenger, cargo and accessories) 2000 lbs. / 907 kg Hitch Towing Capacity 2000 lbs. / 907 kg Hitch Tongue Capacity 150 lbs. / 68 kg

2012 Polaris Ranger XP 800 UTV OEM Service & Repair Manual

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