ARCTIC CAT JAG 440 DELUXE SNOWMOBILE Parts Manual Catalog

The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use Arctic Cat Service Manuals. Underlined part numbers are new for the 1998 model year. © 1997 Arctic Cat Inc. Printed May 1997 ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 NOTE: Table Of Contents (Model No. 98JAA and 98JAB) SKI AND SPINDLE ASSEMBLY ............................. 1 FRONT SUSPENSION AND SHOCK ABSORBER ................... 2 STEERING POST ASSEMBLY .............................. 3 TIE ROD ASSEMBLY ................................... 4 HANDLEBAR AND CONTROLS ............................. 5 DRIVE/DROPCASE ASSEMBLY ............................. 6 DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES .................. 7 SLIDE RAIL AND TRACK ASSEMBLY .......................... 8 REAR SUSPENSION FRONT ARM ........................... 9 REAR SUSPENSION REAR ARM ASSEMBLY .................... 10 REAR SUSPENSION AXLE ASSEMBLY ........................ 11 FRONT FRAME AND FOOTREST ASSEMBLY .................... 12 BELLY PAN AND FRONT BUMPER ASSEMBLY ................... 13 BELT GUARD ASSEMBLY ............................... 14 HOOD AND WINDSHIELD ASSEMBLY ........................ 15 INSTRUMENTS AND WIRING ASSEMBLIES ..................... 16 CONSOLE AND SWITCH ASSEMBLY ......................... 17 GAS TANK, SEAT, AND TAILLIGHT ASSEMBLY ................... 18 TUNNEL AND REAR BUMPER ............................. 19 ENGINE AND RELATED PARTS ............................ 20 EXHAUST ASSEMBLY ................................. 21 CARBURETOR, FUEL PUMP, AND AIR SILENCER ASSEMBLY ........... 22 OIL TANK ASSEMBLY ................................. 23 DRIVE CLUTCH .................................... 24 DRIVEN CLUTCH .................................... 25 CARBURETOR ..................................... 26 OIL PUMP ........................................ 27 INTAKE ASSEMBLY .................................. 28 CYLINDER COWLING ................................. 29 FAN HOUSING ..................................... 30 COOLING FAN ..................................... 31 CRANKCASE AND CYLINDER ............................. 32 PISTON AND CRANKSHAFT .............................. 33 ELECTRICAL ...................................... 34 MAGNETO ....................................... 35 RECOIL STARTER ................................... 36 DRIVE/REVERSE DROPCASE ASSEMBLY ...................... 37 DROPCASE CHAIN TENSION ASSEMBLY ...................... 38 REVERSE SHIFT LEVER ASSEMBLY ......................... 39 ELECTRIC START ASSEMBLY - STARTER MOTOR ................. 40 BATTERY, SOLENOID, AND CABLES ......................... 41 ALTERNATE CARBURETOR PARTS ......................... 42 RELATED ITEMS ............................... Back Cover 1998 JAG 440/440 DLX Click Blue Text to Go! FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123

SKI AND SPINDLE ASSEMBLY 0733-206 1 0703-086 2 Ski 2 0703-175 2 Skag 3 0703-480 1 Spindle/Housing - Right (inc. 4, 6 and 9) 0703-481 1 Spindle/Housing - Left (inc. 4, 6 and 9) 4 0603-647 8 Insert, Spindle 5 0603-049 2 Cap, Spindle 6 0623-010 2 Fitting, Grease 7 0603-034 2 Axle, Spindle 8 2611-928 1 Decal, Spindle “AWS” - Right 2611-929 1 Decal, Spindle “AWS” - Left 2611-992 1 Decal, Spindle “AWS” - Right (DLX) 2611-993 1 Decal, Spindle “AWS” - Left (DLX) 9 0603-158 4 Bearing 10 8040-426 6 Nut, Lock 11 0623-027 2 Nut, Lock 12 0603-036 2 Damper 13 0123-458 2 Key, Cotter 14 0623-080 2 Screw, Cap Ref. Part No. Qty. Description Ref. Part No. Qty. Description JAG 440 JAG 440 DLX 1 Click Here To Go To Table of Contents FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123

FRONT SUSPENSION AND SHOCK ABSORBER 0733-207 1 0703-548 1 Arm, Lower - Right (inc. 2 and 4) 0703-549 1 Arm, Lower - Left (inc. 2 and 4) 2 0603-158 4 Bearing 3 0703-523 2 Arm, Upper (inc. 4) 4 0603-083 12 Bearing 5 0603-061 4 Axle, Serrated 6 0623-663 2 Washer 7 0603-693 2 Tube, Axle 8 0603-692 2 Tube, Axle 9 0603-524 4 Axle, Serrated 10 0603-830 4 Axle, Spindle Mount 11 0623-664 2 Washer 12 0623-657 4 Screw, Cap 13 8051-277 4 Washer, Lock 14 0623-508 2 Screw, Cap 15 0623-026 4 Nut, Lock 16 0623-509 2 Screw, Cap 17 0623-661 2 Nut, Lock 18 0623-660 2 Nut, Lock 19 0603-647 8 Insert, Spindle 20 8050-277 8 Washer 21 8002-226 2 Screw, Cap 22 0603-835 2 Spacer, Shock 23 1604-184 2 Sleeve, Shock Absorber 24 0623-675 4 Washer 25 8040-486 4 Nut, Lock 26 0604-310 8 Bushing, Shock Absorber 27 0604-309 4 Sleeve, Shock Absorber 28 0603-758 2 Shock, Front Suspension (inc. 26-27) 29 0603-900 2 Retainer, Spring 30 0603-760 2 Spring, Front Suspension 31 0603-033 2 Retainer, Spring 32 8002-234 2 Screw, Cap Ref. Part No. Qty. Description Ref. Part No. Qty. Description JAG 440 JAG 440 DLX 2 Click Here To Go To Table of Contents FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123

STEERING POST ASSEMBLY 0733-208 1 0705-193 1 Post, Steering 2 0605-331 1 Plate, Backing - Steering Support 3 0605-203 1 Ball Joint, Tie Rod - Left 4 8002-047 4 Screw, Cap 5 8040-366 6 Nut, Lock 6 8002-053 2 Screw, Cap 7 0605-147 1 Housing, Bearing - Upper 8 0605-149 4 Bearing, Half - Steering Post 9 0605-171 2 Cap, Bearing 10 0105-350 2 Cap, Adjuster 11 0105-351 1 Adjuster, Block 12 8050-247 2 Washer 13 0623-224 2 Screw, Cap 14 0605-146 1 Housing, Bearing - Lower 15 8040-426 2 Nut, Lock 16 0605-162 1 Plate, Backing 17 0623-026 1 Nut, Lock 18 0605-202 1 Ball Joint, Tie Rod - Right 19 0623-175 1 Pin, Cotter 20 0623-436 1 Screw, Cap 21 0623-294 1 Nut, Hex - Right 22 0605-296 1 Tube, Tie Rod 23 0123-917 1 Nut, Hex - Left 24 0605-328 1 Stop, Steering Ref. Part No. Qty. Description Ref. Part No. Qty. Description JAG 440 JAG 440 DLX 3 Click Here To Go To Table of Contents FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123

TIE ROD ASSEMBLY 0733-241 1 8002-234 2 Screw, Cap 2 0603-061 4 Axle, Serrated 3 0605-065 6 Washer, Spacer 4 0605-311 2 Tube, Axle 5 8002-225 2 Screw, Cap 6 0705-195 1 Arm, Steering (inc. two No. 7 and one No. 27) 7 0603-083 4 Bearing 8 8040-486 4 Nut, Lock 9 0623-026 1 Nut, Lock 10 8050-277 6 Washer 11 8002-226 2 Screw, Cap 12 0605-202 2 Ball Joint, Tie Rod - Right 13 0623-294 2 Nut, Hex - Right 14 0605-285 2 Tube, Tie Rod - Spindle 15 0123-917 2 Nut, Hex - Left 16 0605-073 2 Ball Joint, Steering - Left 17 0605-014 2 O-Ring 18 0623-044 3 Washer 19 0623-025 2 Nut, Lock 20 0123-439 2 Washer 21 0705-157 1 Arm, Idler - Steering (inc. two No. 7 and one No. 27) 22 0705-154 1 Drag Link (inc. 23) 23 0605-107 2 Bearing 24 0605-066 2 Axle, Drag Link 25 0623-436 1 Screw, Cap 26 0623-175 1 Pin, Cotter 27 0605-336 2 Spacer 28 0124-060 2 Nut, Lock 29 0623-439 2 Washer Ref. Part No. Qty. Description Ref. Part No. Qty. Description JAG 440 JAG 440 DLX 4 Click Here To Go To Table of Contents FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123

HANDLEBAR AND CONTROLS 0733-256 1 0117-793 2 Grip, Handlebar 2 0609-345 1 Switch, Brake - Assembly (inc. 3-11, 14, 16, 28, 29, and one No. 39) 3 0609-267 1 Switch, Dimmer - Brake 4 0609-328 1 Housing, Brake Switch (inc. 5-11) 0609-268 1 Housing 5 0609-050 1 Pin, Actuator 6 0609-312 10 Screw, Machine 7 0609-085 2 Screw, Machine 8 0609-051 1 Ring, Retaining 9 0609-365 1 Control, Handwarmer (inc. one No. 45) 10 0609-314 1 Actuator, Brake - Parking 11 0609-313 1 Spring, Brake - Parking 12 0609-319 1 Clamp, Harness - Single 13 0609-321 1 Screw, Self-Tapping 14 0609-315 1 Axle, Lever - Brake 15 0124-057 1 E-Ring 16 0609-266 1 Lever, Brake 17 0609-258 1 Lever, Throttle 18 0609-038 2 Seal 19 0609-317 1 Axle, Lever - Throttle 20 0616-995 1 Pad, Handlebar 21 0609-374 2 Element, Handlebar Heater 22 0605-308 1 Handlebar 23 0687-072 1 Cable, Brake 24 0109-194 1 Spring, Brake Cable 25 0123-406 2 Nut, Flange 26 0623-128 4 Screw, Self-Tapping 27 0123-811 AR Tie, Cable - 4 in. 28 0609-036 2 Washer 29 0609-040 2 Ring, Retaining 30 0123-788 AR Tie, Cable - 7 in. 31 0124-056 1 Washer 32 0123-231 1 Ring, Retaining 33 0623-262 1 Clip, Wire 34 0687-084 1 Cable, Throttle 35 0609-372 1 Thumbwarmer Assembly 36 0617-248 1 Pad, Insulator 37 0623-464 1 Nut 38 0609-330 1 Switch, Throttle (inc. 6, one No. 7, and 39-44) 39 0609-378 2 Plate, Cover 40 0609-282 1 Knob, Emergency Stop 41 0623-215 1 Screw, Self-Tapping 42 0609-283 1 Decal, Mark Plate 43 0609-364 1 Control, Thumbwarmer 44 0609-316 1 Cover, Throttle Switch Ref. Part No. Qty. Description Ref. Part No. Qty. Description JAG 440 JAG 440 DLX 5 Click Here To Go To Table of Contents FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123

DRIVE/DROPCASE ASSEMBLY 0733-211 1 0702-308 1 Dropcase w/Plugs (inc. 5-7 and 9) 2 8011-143 1 Bolt, Carriage 3 8040-426 9 Nut, Lock 4 8011-139 2 Bolt, Carriage 5 0123-523 4 Bolt, Ribbed 6 0607-025 9 O-Ring, Stud 7 0623-117 2 Bolt, Ribbed 8 8050-247 3 Washer 9 0623-317 3 Stud 10 0107-224 1 Bearing, 1 in. 11 0107-003 2 Seal 12 0623-081 4 Screw, Machine 13 0107-220 1 Sprocket, 39T 14 0124-091 1 Washer, Pyramidal 15 8012-222 1 Screw, Cap 16 0107-216 1 Chain, 70P 17 8050-212 8 Washer 18 0107-234 2 Bushing 19 0107-226 2 Arm, Tightener 20 0623-122 2 Nut, Lock 21 0107-228 2 Pad 22 0670-183 1 O-Ring, Oil Stick 23 0123-082 2 Pin, Cotter 24 0107-223 1 Bearing, 7/8 in. 25 0602-198 2 Plate, Flange 26 8041-426 3 Nut, Lock 27 0602-221 1 Cover, Vent 28 0107-409 1 Sprocket, 20T 29 0602-437 1 Seal, Dropcase 30 0602-915 1 Cover, Dropcase 31 8002-134 6 Screw, Cap 32 8053-242 6 Washer, Lock - External Tooth 33 0623-293 2 Plug, Dropcase 34 0623-231 1 Washer, Spring 35 0123-310 1 Nut, Lock 36 0707-026 1 Spring Assembly 37 0123-641 2 Washer, Fiber 38 0623-094 2 Washer 39 8042-426 1 Nut 40 0602-462 1 Stick, Oil Level 41 0602-857 1 Plug, Dropcase Ref. Part No. Qty. Description Ref. Part No. Qty. Description JAG 440 JAG 440 DLX 6 Click Here To Go To Table of Contents FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123

DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES 0732-898 1 0728-028 1 Track Drive Assembly (inc. 2-4) 2 0602-639 2 Sprocket, Drive 3 0602-487 1 Driveshaft 4 0120-247 1 Bushing, Drive 5 0107-074 1 Bearing, 1 in. w/Lock Collar 6 0602-198 2 Plate, Flange 7 8011-132 3 Bolt, Carriage 8 8040-426 3 Nut, Lock 9 0720-005 1 Adapter, Drive (inc. 10-11) 10 0104-062 1 Fitting, Grease 11 0602-154 1 Cable, Adapter 12 0602-485 1 Shaft, Driven 13 0602-598 1 Key 14 0602-434 1 Hub, Disc 15 0602-551 1 Disc, Brake 16 0623-459 6 Screw, Socket Head 17 0123-430 6 Nut, Lock 18 0648-066 1 Shaft, Stub 19 0101-076 1 Key 20 0107-123 1 Bearing, 1 in. w/Lock Collar 21 0602-892 1 Plate, Flange 22 8002-130 2 Screw, Cap 23 8051-242 2 Washer 24 0623-118 AR Washer 0623-119 AR Washer 25 0726-075 1 Clutch, Driven 26 0123-053 AR Washer 27 0123-578 AR Washer 28 0123-019 1 Washer 29 8002-142 1 Screw, Cap 30 0602-505 1 Caliper, Brake 31 0602-503 2 Ball, Alignment 32 0602-616 1 Spring, Compression 33 0623-450 1 Washer 34 0602-622 1 Nut, Brake Caliper 35 8070-316 1 Pin, Spring 36 0602-779 1 Spring, Return 37 0124-057 1 Ring, Snap 38 0602-515 1 Screw, Brake - Adjuster 39 0602-618 1 Spring, Compression 40 0602-514 1 Knob, Brake - Adjuster 41 0602-509 1 Pin 42 0602-615 1 Arm, Activator 43 0117-868 1 Pin, Cotter 44 8050-212 1 Washer 45 0602-508 1 Clevis 46 8002-039 3 Screw, Cap 47 8051-212 3 Washer, Lock 48 0702-283 1 Bracket, Brake Cable 49 0602-716 1 Piston, Brake Pad 50 0702-264 1 Brake, Pad - Set 51 0602-386 2 Bolt, Mounting - Brake Caliper 52 0602-775 1 Plate, Backing - Stationary Pad 53 0602-502 1 Ring, Snap 54 8050-307 2 Washer Ref. Part No. Qty. Description Ref. Part No. Qty. Description JAG 440 JAG 440 DLX 7 Click Here To Go To Table of Contents FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123

SLIDE RAIL AND TRACK ASSEMBLY Complete Skid Frame Assembly p/n 7993-172; Complete Skid Frame Assembly p/n 7993-247 (DLX) 0730-954 1 0704-344 2 Rail, Formed 2 0604-426 2 Support, Rail 3 8040-366 4 Nut, Lock 4 8050-217 4 Washer 5 0604-231 2 Nosepiece, Slide Rail 6 8012-044 2 Screw, Cap 7 0123-869 2 Screw, Machine 8 0604-583 2 Wearstrip 9 8012-132 4 Screw, Cap 10 0104-631 4 Pad, Shock 11 0123-767 4 Rivet, Solid 12 0123-766 4 Nut, Push 13 0604-152 2 Spacer, Rear Axle Housing 14 8012-134 4 Screw, Cap 15 8040-426 4 Nut, Lock 16 0602-921 1 Track Assembly (inc. 17-18) 17 0602-488 48 Clip, Guide 18 0602-541 48 Clip, Wear Ref. Part No. Qty. Description Ref. Part No. Qty. Description JAG 440 JAG 440 DLX 8 Click Here To Go To Table of Contents FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123

REAR SUSPENSION FRONT ARM 0733-527 1 0604-590 1 Cover, Compression Spring 2 1604-125 1 Spring, Compression 3 0603-030 2 Axle, Serrated 4 8012-227 1 Screw, Cap 5 8040-486 3 Nut, Lock 6 1604-131 2 Strap, Limiter 7 8012-042 4 Screw, Cap 8 0623-184 8 Washer 9 8040-366 4 Nut, Lock 10 1604-101 1 Shock Absorber - Front Arm 11 0704-243 1 Arm, Front Suspension (inc. 12-13 and 23) 12 0104-386 4 Bushing 13 0623-010 1 Fitting, Grease 14 0104-629 2 Spacer, Front Arm 15 8012-228 2 Screw, Cap 16 8012-224 2 Screw, Cap 17 0603-147 1 Sleeve, Threaded 18 8051-277 2 Washer, Lock 19 0603-033 1 Retainer, Spring 20 0604-183 2 Bumper, Track Guide 21 8060-710 4 Rivet 22 0114-163 1 Axle, Inner Carriage 23 0603-083 2 Bearing 24 8012-225 1 Screw, Cap 25 8041-486 1 Nut, Lock 26 0603-259 1 Nut, Retainer - Spring 27 0623-044 2 Washer Ref. Part No. Qty. Description Ref. Part No. Qty. Description JAG 440 JAG 440 DLX 9 Click Here To Go To Table of Contents FunOutfitters I Arctic Cat Parts I Free Mechanical Help I 866-531-0123

ARCTIC CAT JAG 440 DELUXE SNOWMOBILE Parts Manual Catalog

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