ARCTIC CAT 300 2X4 4X4 ATV Parts Manual Catalog 1998

The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use Arctic Cat Service Manuals. Underlined part numbers are new for the 1998 model. year. NOTE: © 2001 Arctic Cat Inc. Printed September 2001 ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 TABLE OF CONTENTS ATV 300 2x4 — ATV 300 4x4 (Model No. 98A2C-AP) (Model No. 98A4C-AP) AIR INTAKE ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . 15 . . . . B3 BODY PANEL ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1.. . . A3 CAM CHAIN ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . 28 . . . . C2 CAM SHAFT VALVE ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. . . 27 . . . . C1 CARBURETOR . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . 20 . . . . B8 CLUTCH ASSEMBLY . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . 31 . . . . C5 CONTROL SWITCH HOUSING ASSEMBLY . .. .. .. .. .. .. .. .. . . 40 . . . . C14 CRANKCASE ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. .. .. . . 23 . . . . B11 CRANKCASE COVER ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. . . 24 . . . . B12 CRANKSHAFT ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. .. . . 25 . . . . B13 CYLINDER ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . 22 . . . . B10 CYLINDER HEAD ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. .. . . 21 . . . . B9 DECALS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3.. . . A5 DIFFERENTIAL GEAR ASSEMBLY (4X4 ONLY) . .. .. .. .. .. .. .. . . 36 . . . . C10 DIFFERENTIAL LOCK ASSEMBLY (4X4 ONLY) . .. .. .. .. .. .. .. . . 37 . . . . C11 ELECTRICAL COMPONENTS . .. .. .. .. .. .. .. .. .. .. .. .. . . 19 . . . . B7 ENGINE AND RELATED PARTS . .. .. .. .. .. .. .. .. .. .. .. . . 17 . . . . B5 FRAME AND RELATED PARTS .. .. .. .. .. .. .. .. .. .. .. .. .. 4.. . . A6 FRONT SUSPENSION ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. 7.. . . A9 FUEL TANK ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . 13 . . . . B1 GEAR SHIFTING ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. .. . . 35 . . . . C9 HYDRAULIC BRAKE ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. . . 12 . . . . A14 HYDRAULIC BRAKE CONTROL ASSEMBLY . .. .. .. .. .. .. .. .. . . 11 . . . . A13 MAGNETO ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . 39 . . . . C13 MECHANICAL BRAKE ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. . . 10 . . . . A12 OIL COOLER ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. .. .. . . 18 . . . . B6 OIL PUMP ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . 30 . . . . C4 REAR SUSPENSION ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. .. 8.. . . A10 RECOIL STARTER ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. . . 29 . . . . C3 RELATED ITEMS . . .. .. .. .. .. .. .. .. .. .. .. .. .. . Back Cover .. . . D2 REVERSE SHIFT LEVER ASSEMBLY .. .. .. .. .. .. .. .. .. .. . . 14 . . . . B2 SEAT ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5.. . . A7 SECONDARY GEAR/PROPELLER SHAFT ASSEMBLY . .. .. .. .. .. . . 34 . . . . C8 SECONDARY TRANSMISSION ASSEMBLY . .. .. .. .. .. .. .. .. . . 33 . . . . C7 SHIFTER ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . 16 . . . . B4 STARTER CLUTCH ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. . . 26 . . . . B14 STARTER MOTOR ASSEMBLY . . .. .. .. .. .. .. .. .. .. .. .. . . 38 . . . . C12 STEERING ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 6.. . . A8 TAILLIGHT ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 2.. . . A4 THROTTLE CASE ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. . . 41 . . . . D1 TRANSMISSION ASSEMBLY . .. .. .. .. .. .. .. .. .. .. .. .. . . 32 . . . . C6 WHEEL AND TIRE ASSEMBLY .. .. .. .. .. .. .. .. .. .. .. .. .. 9.. . . A11 A1 World of Powersports.com 800-407-7218

BODY PANEL ASSEMBLY 0733-613 *Not Illustrated 1 0506-257 1 Panel, Fender - Front (4x4) 0506-239 1 Panel, Fender - Front (2x4) 2 0506-153 1 Cover, Access 3 0506-274 1 Flare - Front Right (4x4) 0506-275 1 Flare - Front Left (4x4) 4 0506-191 1 Rack - Front 5 0606-526 2 Reflector - Yellow 6 0623-269 8 Clip, Retaining 7 0506-242 1 Panel, Side - Right 0506-243 1 Panel, Side - Left 8 0506-258 1 Panel, Fender - Rear (4x4) 0506-245 1 Panel, Fender - Rear (2x4) 9 0506-190 1 Rack - Rear 10 0406-293 1 Wrap, Tube - Rear Rack 11 0417-002 1 Foam, Access Panel 12 0606-029 2 Reflector - Red 13 0406-082 1 Flare - Rear Right (4x4) 0406-083 1 Flare - Rear Left (4x4) 14 0406-086 1 Mud Flap - Right (4x4) 0406-087 1 Mud Flap - Left (4x4) 15 0423-046 58 Rivet, Plastic (4x4) 0423-046 10 Rivet, Plastic (2x4) 16 0506-160 1 Fender Extension - Rear Right (4x4) 0506-161 1 Fender Extension - Rear Left (4x4) 0406-084 1 Fender Extension - Rear Right (2x4) 0406-085 1 Fender Extension - Rear Left (2x4) 17 0423-010 25 Washer, Body (4x4) 0423-010 22 Washer, Body (2x4) 18 8474-616 25 Screw, Machine (4x4) 8474-616 22 Screw, Machine (2x4) 19 0423-060 2 Clip, Tinerman 20 0623-309 2 Screw, Self-Tapping 21 8409-020 6 Screw, Cap 22 8408-812 2 Screw, Cap 23 0423-031 2 Nut, Speed 24 0123-010 2 Nut, Expansion 25 0423-068 2 Screw, Machine 26 8477-610 4 Screw, Machine 27 8476-616 2 Screw, Machine 28 0406-374 2 Panel, Deflector 29 0423-074 4 T-Nut 30 0506-272 1 Flare - Front Right (2x4) 0506-273 1 Flare - Front Left (2x4) 31 0623-362 2 Rivet, Plastic 32 0619-230 1 Foil, (3 in. x 24 in.)* A3 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 300 4x4 1 World of Powersports.com 800-407-7218

TAILLIGHT ASSEMBLY (Complete Taillight Assembly p/n 0409-002) 0732-336 1 0109-460 1 Bulb, Stop - Taillight 2 0409-011 1 Taillight w/Socket-Assembly 3 0409-012 1 Gasket, Taillight 4 0409-007 1 Lens, Taillight 5 0409-010 2 Screw, Machine 6 0623-301 2 Screw, Self-Tapping 7 8053-212 2 Washer, Lock - External Tooth A4 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 300 2x4 300 4x4 2 World of Powersports.com 800-407-7218

DECALS 0733-614 1 0411-082 1 Decal, Warning - Front Rack Load 2 0411-109 1 Decal, Front (4x4) 0411-108 1 Decal, Front (2x4) 3 3611-002 1 Decal, “Made In U.S.A.” 4 0411-045 1 Decal, Warning - Turn 5 0411-008 1 Decal, Warning Reverse/Pre Ride 6 0411-040 1 Decal, Warning - Age 7 0411-010 1 Decal, Warning - General 8 0411-110 1 Decal, Side Right (4x4) 0411-111 1 Decal, Side Left (4x4) 0411-106 1 Decal, Side Right (2x4) 0411-107 1 Decal, Side Left (2x4) 9 0411-096 1 Decal, Warning - Tire Pressure (4x4) 0411-089 1 Decal, Warning - Tire Pressure (2x4) 10 0411-086 1 Decal, Shift Pattern 11 0411-083 1 Decal, Warning - Rear Rack Load 12 0411-043 1 Decal, “Arctic Cat” 13 0411-142 1 Decal, Warning - Towing 14 0411-090 1 Decal, Hi/Low Range (4x4) 0411-088 1 Decal, Hi/Low Range (2x4) 15 0411-145 1 Decal, 2x4/4x4 Shift A5 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 300 4x4 3 World of Powersports.com 800-407-7218

FRAME AND RELATED PARTS 0733-713 1 0506-270 1 Frame, Main (4x4) 0506-188 1 Frame, Main (2x4) 2 0406-372 1 Bracket, Body Holddown 3 8476-616 2 Screw, Machine 4 0506-176 1 Footrest - Right 0506-217 1 Footrest - Left 5 8409-020 6 Screw, Cap 6 8408-816 8 Screw, Cap 7 0423-010 12 Washer, Shoulder 8 8474-616 12 Screw, Machine 9 0506-192 1 Guard, Brush 10 0406-354 1 Panel, Belly 11 0123-788 6 Tie, Cable 12 0406-175 1 Screen, Bumper - Lower 13 8424-802 6 Nut 14 8408-850 2 Screw, Cap 15 0406-262 2 Mount, Headlight 16 0406-261 2 Yoke, Headlight 17 8053-242 2 Washer, Lock 18 0406-300 2 Panel, Inner Fender 19 0409-001 2 Headlight-Assembly (inc. 20-21) 20 0409-005 2 Bulb, Headlight 21 0123-950 2 Screw, Machine 22 0506-210 1 Bracket, Differential (4x4) 23 8408-820 2 Screw, Cap (4x4) 24 0406-371 1 Cover, Front Driveshaft (4x4) 25 8471-610 4 Screw, Cap (4x4) A6 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 300 2x4 300 4x4 4 World of Powersports.com 800-407-7218

SEAT ASSEMBLY 0733-618 * Not a Service Part 1 5990-069 1 Seat Assembly (inc. 2-8) 2 0506-054 1 Cover, Seat 3 0506-056 1 Foam, Seat 4 0506-223 1 Base, Seat - Assembly (inc. 5-7) 5 * 1 Base, Seat 6 8061-628 4 Rivet 7 0506-147 1 Pin, Seat Base - Front 8 0624-100 AR Staple 9 0406-309 2 Grommet, Seat - Center 10 8476-620 2 Screw, Cap 11 0406-235 1 Spring, Seat Latch 12 8050-217 2 Washer 13 0406-199 2 Collar, Front Seat Base 14 0406-171 2 Bumper, Seat Base - Front 15 0623-404 1 Cap, Protector 16 0406-103 1 Latch, Seat - Assembly 17 8476-616 2 Screw, Machine A7 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 300 4x4 5 World of Powersports.com 800-407-7218

STEERING ASSEMBLY 0733-616 1 0409-013 1 Cover, Key 2 8477-616 3 Screw, Machine 3 0405-042 1 Plug, Instrument Pod 4 0423-052 1 Collar, Body 5 3409-003 1 Switch, Ignition - Assembly (inc. 6) 6 3409-007 1 Key, Ignition - Blank (C Series) 3409-011 1 Key, Ignition - Blank (D Series) 7 0420-011 1 Bezel/Lens, Warning - Assembly 8 0405-036 1 Plate, “Arctic Cat” - Instrument Pod 9 0405-019 1 Instrument Pod 10 0420-013 4 Bulb, Light Bar 11 0420-001 1 Light, Warning - Assembly 12 8422-002 4 Nut 13 0123-950 4 Screw, Self-Tapping 14 8408-860 6 Screw, Cap 15 0405-035 4 Cap, Steering Adjuster 16 0506-139 1 Bracket, Key Switch 17 0505-022 1 Tube, Handlebar 18 0405-039 2 Grip, Handlebar 19 0605-171 1 Housing, Bearing - Lower 20 0405-020 2 Bearing, Steering Post 21 0605-147 1 Housing, Bearing - Upper 22 0623-175 4 Pin, Cotter 23 0505-012 1 Post, Steering 24 8408-816 2 Screw, Cap 25 0602-233 1 Flange, Bearing 26 0602-808 1 Bearing 27 0423-073 1 Washer 28 8409-020 1 Screw, Cap 29 0505-021 2 Tie Rod-Assembly (inc. 30-34) 30 0405-032 2 Tie Rod 31 8420-002 2 Nut - Right 32 0405-041 2 Ball Joint, Tie Rod - Left 33 0405-040 2 Ball Joint, Tie Rod - Right 34 0423-013 2 Nut - Left 35 8060-428 2 Rivet A8 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 300 2x4 300 4x4 6 World of Powersports.com 800-407-7218

FRONT SUSPENSION ASSEMBLY 0733-414 1 0603-033 2 Retainer, Spring 2 0403-015 2 Shock Absorber - Front (inc. 3-4) (4x4) 0403-036 2 Shock Absorber - Front (inc. 3-4) (2x4) 3 0604-310 8 Bushing, Shock Absorber 4 0403-028 4 Sleeve, Shock 5 8428-002 12 Nut, Lock 6 8409-040 4 Screw, Cap 7 0403-022 2 Spring, Shock Absorber (4x4) 0403-037 2 Spring, Shock Absorber (2x4) 8 0403-025 2 Collar, Spring 9 0403-013 2 Washer, Spring 10 0503-026 1 A-Arm, Upper Right - Assembly (inc. 11-12) 0503-027 1 A-Arm, Upper Left - Assembly (inc. 11-12) 11 0405-001 4 Ball Joint - Front 12 0423-009 4 Clip, Ball Joint 13 0505-026 1 Knuckle - Assembly - Right (inc. 14-18) 0505-027 1 Knuckle - Assembly - Left (inc. 14-18) 14 0505-024 1 Knuckle, Steering - Right 0505-025 1 Knuckle, Steering - Left 15 0402-085 2 Bearing, Wheel Hub - Front 16 0423-034 2 Clip, Bearing 17 0402-089 2 Seal, Wheel Bearing - Front 18 0402-069 2 Seal, Wheel Bearing - Front 19 8409-030 4 Screw, Cap 20 8409-060 8 Screw, Cap 21 0503-044 1 A-Arm, Lower Right (inc. 11-12) (4x4) 0503-045 1 A-Arm, Lower Left (inc. 11-12) (4x4) 0503-036 1 A-Arm, Lower Right (inc. 11-12) (2x4) 0503-037 1 A-Arm, Lower Left (inc. 11-12) (2x4) 22 0402-179 1 Axle, Drive - Front (RH) (4x4) 0402-249 1 Axle, Drive - Front Short (LH) (4x4) 23 0436-114 2 Repair Kit, Outer Boot - Front Axle (4x4) 24 0436-113 2 Repair Kit, Inner Boot - Front Axle (4x4) 25 0403-027 2 Retainer, Spring - Lower 26 0402-183 2 Axle, Stub (2x4) A9 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 300 4x4 7 World of Powersports.com 800-407-7218

REAR SUSPENSION ASSEMBLY 0733-698 1 0504-032 2 Knuckle, Rear - Assembly (inc. 2) 2 0423-095 6 Fitting, Grease 3 0403-038 6 Collar, Suspension Bushing 4 0403-032 12 Bushing, Suspension 5 0402-085 2 Bearing, Wheel 6 0423-034 2 Clip, Bearing 7 0402-089 2 Seal 8 0402-069 2 Seal 9 0402-171 2 Axle, Drive 10 0504-029 2 Arm, Rear - Upper 11 0504-030 1 A-Arm, Rear - Lower Right 0504-031 1 A-Arm, Rear - Lower Left 12 0404-014 2 Shock Absorber - Rear 13 0403-028 4 Sleeve, Shock 14 0604-310 8 Bushing, Shock Absorber 15 0403-027 2 Retainer, Spring - Lower 16 0403-013 2 Washer, Spring Adjust 17 0403-025 2 Collar, Spring 18 0603-033 2 Retainer, Spring 19 0403-002 2 Spring, Suspension 20 0423-087 2 Washer 21 8428-002 12 Nut, Lock 22 8409-040 2 Screw, Cap 23 8408-820 2 Screw, Cap 24 8409-000 6 Screw, Cap 25 8409-060 4 Screw, Cap 26 0436-113 2 Repair Kit, Inner Boot - Rear Axle 27 0436-114 2 Repair Kit, Outer Boot - Rear Axle A10 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 300 2x4 300 4x4 8 World of Powersports.com 800-407-7218

WHEEL AND TIRE ASSEMBLY 0733-661 1 3423-213 4 Nut, Hex 2 0402-140 4 Cap, Valve Stem 3 0402-064 4 Valve, Stem 4 0402-215 2 Wheel - Front 5 0402-252 2 Tire - Front (4x4) 0402-202 2 Tire - Front (2x4) 6 0123-458 4 Pin, Cotter 7 0423-080 4 Washer 8 0402-181 4 Seal, Hub 9 0502-041 2 Hub, Wheel - Front (4x4) 0502-040 2 Hub, Wheel - Front (2x4) 10 0402-009 3 Disc, Brake 11 0423-029 12 Screw, Machine 12 0502-041 2 Hub, Wheel - Rear 13 0402-262 2 Wheel - Rear (4x4) 0402-215 2 Wheel - Rear (2x4) 14 0402-153 2 Tire - Rear 15 0403-035 4 Cap, Wheel - Center 16 8409-020 16 Screw, Cap A11 Ref. Part No. Qty. Description Ref. Part No. Qty. Description 300 4x4 9 World of Powersports.com 800-407-7218

ARCTIC CAT 300 2X4 4X4 ATV Parts Manual Catalog 1998

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