2010-2012 Piaggio Typhoon 125 4T Service & Repair Manual

MANUALE STAZIONE DI SERVIZIO 677205(IT)-677206(EN)-677207(FR)-677208 (DE)-677209(ES)-677210(NL)-677211(PT)-677212 (EL) Typhoon 125 4T (MY 2010)

MANUALE STAZIONE DI SERVIZIO Typhoon 125 4T (MY 2010) The descriptions and illustrations given in this publication are not binding. While the basic specifications as described and illustrated in this manual remain unchanged, PIAGGIO-GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or construction reasons. Not all versions/models shown in this publication are available in all countries. The availability of each model should be checked at the official Piaggio sales network. "© Copyright 2010 - PIAGGIO & C. S.p.A. Pontedera. All rights reserved. Reproduction of this publication in whole or in part is prohibited." PIAGGIO & C. S.p.A. - Q.C.S./After sales V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi) www.piaggio.com

MANUALE STAZIONE DI SERVIZIO Typhoon 125 4T (MY 2010) Questo manuale per stazioni di servizio è stato realizzato da Piaggio & C. Spa per essere utilizzato dalle officine dei concessionari e sub-agenzie Piaggio-Gilera. Si presuppone che chi utilizza questa pubblicazione per la manutenzione e la riparazione dei veicoli Piaggio, abbia una conoscenza base dei principi della meccanica e dei procedimenti inerenti la tecnica della riparazione dei veicoli. Le variazioni importanti nelle caratteristiche dei veicoli o nelle specifiche operazioni di riparazione verranno comunicate attraverso aggiornamenti di questo manuale. Non si può comunque realizzare un lavoro completamente soddisfacente se non si dispone degli impianti e delle attrezzature necessarie, ed è per questo che vi invitiamo a consultare le pagine di questo manuale riguardanti l'attrezzatura specifica e il catalogo degli attrezzi specifici. N.B. Provides key information to make the procedure easier to understand and carry out. CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle. WARNING Refers to specific procedures to carry out to prevent injuries to the repairer. Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent damaging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS CHARACTERISTICS CHAR TOOLING TOOL MAINTENANCE MAIN TROUBLESHOOTING TROUBL ELECTRICAL SYSTEM ELE SYS ENGINE FROM VEHICLE ENG VE ENGINE ENG SUSPENSIONS SUSP BRAKING SYSTEM BRAK SYS CHASSIS CHAS PRE-DELIVERY PRE DE TIME TIME

INDEX OF TOPICS CHARACTERISTICS CHAR

Rules This section describes general safety rules for any maintenance operations performed on the vehicle. Safety rules - If work can only be done on the vehicle with the engine running, make sure that the premises are well ventilated, using special extractors if necessary; never let the engine run in an enclosed area. Exhaust fumes are toxic. - The battery electrolyte contains sulphuric acid. Protect your eyes, clothes and skin. Sulphuric acid is highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water and seek immediate medical attention. - The battery produces hydrogen, a gas that can be highly explosive. Do not smoke and avoid sparks or flames near the battery, especially when charging it. - Fuel is highly flammable and it can be explosive given some conditions. Do not smoke in the working area, and avoid naked flames or sparks. - Clean the brake pads in a well-ventilated area, directing the jet of compressed air in such a way that you do not breathe in the dust produced by the wear of the friction material. Even though the latter contains no asbestos, inhaling dust is harmful. Maintenance rules - Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or non-conforming spares may damage the vehicle. - Use only the appropriate tools designed for this vehicle. - Always use new gaskets, sealing rings and split pins upon refitting. - After removal, clean the components using non-flammable or low flash-point solvents. Lubricate all the work surfaces, except tapered couplings, before refitting these parts. - After refitting, make sure that all the components have been installed correctly and work properly. - Use only equipment with metric sizes for removal, service and reassembly operations. Metric bolts, nuts and screws are not interchangeable with coupling members using English measurements. Using unsuitable coupling members and tools may damage the vehicle. - When carrying out maintenance operations on the vehicle that involve the electrical system, make sure the electrical connections have been made properly, particularly the ground and battery connections. Typhoon 125 4T (MY 2010) Characteristics CHAR - 7

Vehicle identification Chassis prefix LBMM701 Engine prefix M701M Dimensions and mass WEIGHTS AND DIMENSIONS Specification Desc./Quantity Maximum length 1947 Overall width 730 Max. height to the windshield 1130 mm Wheelbase 1355 Kerb weight 117 kg Engine ENGINE Specification Desc./Quantity Engine Single cylinder 4-stroke Characteristics Typhoon 125 4T (MY 2010) CHAR - 8

Specification Desc./Quantity Timing system Single overhead camshaft (SOHC) with 2 valves Valve clearance intake 0.10 exhaust 0.15 Bore x stroke 57 x 48.6 mm Engine capacity 124 cm³ Compression ratio (10.6+/-0.5):1 carburettor KEIHIN CVEK26 Engine idle speed approx. 1.600 ÷ 1.800 rpm Starter starter Max power to the shaft 10.5 CV at 8000 rpm Cooling Forced-circulation air cooling. Transmission TRANSMISSION Specification Desc./Quantity Transmission With continuously variable expandable pulley transmission with torque server, V belt, automatic clutch, gear reduction unit and transmission housing with forced air circulation cooling. Capacities CAPACITY Specification Desc./Quantity Engine oil 1.10 l Rear hub oil approx. 250 cc Fuel tank capacity ~ 7.0 litres (2.0 l of which is reserve) Fork stem (oil level height without spring, compressed fork) 85 mm Electrical system ELECTRICAL SYSTEM Specification Desc./Quantity Starter starter Spark plug Champion NGK CR7EB - RG6YC Ignition advance 15° ± 1° at 2,000 rpm Battery 12 V / 10 Ah Fuses No. 1 20A, No. 1 15A, No. 1 7.5A Ignition type Electronic capacitive discharge ignition (CDI) and variable advance, with separate HV coil. Alternator alternating current Frame and suspensions CHASSIS AND SUSPENSION Specification Desc./Quantity Chassis Tubular steel frame Front suspension Ø 35 Hydraulic telescopic fork - travel: 90 mm Rear suspension Hydraulic single shock absorber and spring adjustable to 4 po- sitions at preloading; travel: 80 mm. Typhoon 125 4T (MY 2010) Characteristics CHAR - 9

Brakes BRAKES Specification Desc./Quantity Front brake Disc brake (Ø 220 mm) with hydraulic control (lever on the far right of the handlebar) and floating calliper. Rear brake Ø 110mm drum brake Wheels and tyres WHEELS AND TYRES Specification Desc./Quantity Front wheel rim Die-cast aluminium alloy; 3.50 x 10" Front tyre Tubeless 120/80 -10" Rear wheel rim Die-cast aluminium alloy: 3.50"x10" Rear tyre Tubeless 120/80 - 10" Front tyre pressure 1.5 bar Rear tyre pressure 1.8 bar Rear wheel pressure (rider and passenger): 2.0 bar Secondary air In order to reduce polluting emissions, the vehicle is furnished with a catalytic converter in the silenc- er. To favour the catalytic process, an extra amount of oxygen is added via a secondary air system (SAS). This system allows more oxygen to be added to the unburned gases before they reach the converter, thus improving the action of the catalytic converter. The air enters the exhaust duct from the head, and is purified by a black filter. The system is fitted with a control valve that disa- bles operation while decelerating to avoid unwan- ted noise. To ensure the best functioning of the SAS system, every 12,000 km the vehicle should be taken to an Authorised Piaggio Service Centre to have the filter cleaned (Scheduled maintenance operations section). Characteristics Typhoon 125 4T (MY 2010) CHAR - 10

2010-2012 Piaggio Typhoon 125 4T Service & Repair Manual

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