1984-1988 Honda Goldwing GL1200A GL1200D GL1200L Service & Repair Manual

Honda GL1200 Gold Wing Owners Workshop Manual by Alan Ahlstrand and John H Haynes M_oI tho GiJI<j 01 Motomg WrIt ... Models covered: Honda GL1200 Gold Wing carbureted models. 1192 CC. 19S4lhrough 1987 MTc: Haynes Publisking Sparldord Nr Yeovil Somerset BA22 7JJ England Haynes NOr1h America. Inc 861 Lawrence Dtive Newbury Patk California 91320 USA

Contents "'trCduO""Y _ -~- ... .... , to .. _ Ol.l:lOO - p ,...-0 .... - ~, .. .......... _. ----.;- -- l" _>dod.' '_~ To • '-' T ........ '-' ~-_... '-' -- _ .. ~,_ ....,--- '-' ---- '-. ~ .~-- '-. -- WIotrog f C ••• _. M M M ., ., M ... ... ." ,., , ., 2 ., 3 ., • ., • ., • ,., 7 ., • ., • . ..

0-5 About this manual Its purpose 11>0 purpooo 01 this _ is to help you gel ..... beSt __ hom yo.Jr motorcydo, tt ~ do so "' _eI wOyO. n """ ""'" you _ wlIo'_ me" be <IOOt •• _ It l'¢'.' """""" l<> h.WI It done by. _lor , ", • .-.po;r shop; ~ pr_ rnormation rod __ lot toot.-.. ..... ,"""""'" _ ....-..cing; _ it Q/fero diBg- _'"' ...... ,op.>O' pt<>e«lurM 10 follow WIlen _ """"""- W.!>ope y<lu us> ,he ma<luoll0 '''''kl. 'ne W'¢tk y""'OfIlI. FOf mo<l'/ IlmpIor jobs, ~ rt yO<nOIl may be Q<>eko< , ..... ""~ on ~ t~ g~ "'" -.. 1"'0 • """'P and mol<ng the trips ,,, _ ~ ..... pick n '-"- i>Io«I ~Ily•• lol <>I money oon be 5O_ "" a><>lding 'M .,...... '" ItHI oI"'l' musI PO" on '0 _ lO eo_ ~. labor ..... ~ <:<>0'" No _ ......... is 'M __ o1 ..... racti<ln .-.I..,..,.., ........... , ..... _ '" ."., <loll>; ..... Iob l""J"'IIlf. Using the manual Tho manuoI is _ ;"to CI\opl_ Each Chap'" is _ ..no "",...,., .... s.eti<>oo, wt»cn anI_ in ""'" typo _ horilOlltal _. Eacn _ """.,. 01 oon>ocUIi'I~ ~O<I __ Of - At lIlO ~ "'"",*,""'-0<1 section J'OU .... be ,01_ '" ""f IIIOJ""" __ -..>Iy "' .... ~ in Iha'Section. Tho ,eI- or_' """"'"" .... , In ~I... tr.t;o" _'IOI'IS pinpoint ,he J*lin«ll __ on<! .... Still wIInin tna1 Section. TIwI is, __ 3.2.--. ..... "'ttotion min '0 _ J.-.I Sltpl<>' ""09<""'1 2 w!lIWl , ... ~ Proc""",n, ono. dot<ri...., ... 'h. (.<~ at. 00' n<><molly ~"" . ........., ~'. ~ to mOl' to ",'f>of ClIoptOf, "" ",lor· """" wi! be gI<'On .. ChapIor aM - ...... -. eo-.-I.......,. gi __ , ...... '" tho W<>fd 'C,-" 0I>\lfY to Soctiotts .""1<,, pat .. grapno ....... ..,.. ClIoptor, f", "'*""""' ._ s.c.ion B'..-.sin .... ..rno Chap' •. Rot __ '" ..... loII '" rigI>1 _ of tIlo """"'10 .......... yO.> ... tittng on .... "". facing 1"""""'. Mo<orcyclo .,.."IICI....... ~ make<:I\aI\gM 'oopec:ot\ca· bono IlO<l ,~ __ •• .,., ......., -. notllio<l. 1ft I"""""," ",1«1",,0"'" -- ..... ...... .-. oppor!l>"Iily. £" .... II>o<q1_ !>av. prepared "'0 moouoI ... ~ ."'_ 0 .... ..-... "'" ~ nor "'" 1IUt_ "'"" oooopI ~ to< '""'I ...,001", .... "'1 .. n.n.""' ..... mationlJl-t- NO'"' A No.. pr<IY\doo ~ _-... iO P'OPO'IY oomplOIO • "'00"""' .... 0II0fm0Ii0n ...- '¥ill """0"'" ~ ...... . - CAUTION A COUIioo ",,,,,,,,"". $l>OCIaI ptOOOdoJ, special stopo """"" musl bo t-. _ """""*,;,,g .... ",,,,,",,Lft _.11>0 COlI- """ it I.......... Not _"II a Caution can , in ~ iO tho _i>IY I>W>g ... ""'"" on. WARNING A Wamlng pr<IY\doo • spociaI pro<:e<Iure ... .., .... , "OP< """"" mus' be ""' .... _ oomploting 111. ~ __ "'" Woming iol ......... , Nol-.go Woming_fO$OJI inpt<'SONirjury, Introduction to the Honda GL1200 Gold Wing Tho Gll;!(l(l Gold W""'II ..... Hondo'. lop-oI· ......1no touring bO<o <kA'ing lIo """"" Ntl. Tho ongno on .. ~ io • 1iqui<kooIo<t, _ialV_ four "'"" oingIo ~ """"",rIO ."" h~y __ 1itIOft. F'" io _ iO lou< _011 OJ oarburot"", by on _ ..... """,,p. T"" hon' 0'''1'0'''''''' .... a p,~ 01 eonven'ioool «am.,.. COCI lorI<s "'"" ...... i--dMldovioo blJOIl ... Tho ..... ...... ,.".;on.- a poIt of .... 8IIjuoIabIo __ aM a .wing""", ...1'" on optOonol on-bOon:I """';>r...... yotom to adjust ... pressuro in "'" _ F>\oI """'" 10 by 0_. Tho from br"". ""'" duOI disco WId .... .- brOl<o ....... oinglo pi",. Tho !ron< ."" __ brol<" nt_ed: tho bro" podol _.,as tho 10/1 ""'" broke" -'1 as .... """ br"" •. Tho <io;1>t lront _. io __ lOP by .... __ .... tho IIghl ~ ._.... otIy ol"'" """ 0fId loll """, brakes.

0-6 Identification numbers Tho "".... n_" "'-'_ .. tIla ol"'-'U hoOd , , , Tho !ramo _ JlIJml>Of is ._peel .,.,., tI>e "-'"1/ ""lid ."" ~"" on ....... oflUOd 10 , ... _. Tho "'*"" ...... - io """'PO(! ""0 rigI'll okIt cllho <>onl«ao. eo... of ...... ...... -. _ be (""'0 a,nd kopl In ... ,. place 00 In.-; can be fwnlohed 1o low .. Ioo~officIaIo h tho """'" o!. tholl. Thl> ¥am" _01 "umber. __ I'" "umbo< and car1>I.ool'" _tlfi<;o,"" n_ """""" .... , be kopl .. ol\tndy P'aOO I.- .. "'"" 'fOUl _ ..... __l 10 ~ ......... ". .,,__ ~. lng Of...-r.g porto k:< you< moehlne. Tho _ """"""" III' """ _ ..... .- ...",.,. OL'200 GOld W"'Il, '9a.< '''""g" \$31 ea.b_''''' - Identifying model yeaTS Tho ~ .. lIlio _ ~ ltIo bi<•• bI' rno<Iol year. To dot __ modoI year. ~ macI"Ono is. IooIlIor tho~- ing __ <:<><leo in tho lIflIIII-"""lr3mo r>Umboow. _ __ SC'4E 26100'0 '" 2628680 _...... .""". SC'" G/l2OIJ106 to GA2239'7 ",,_ SC"E 261000' to 2Q76lI7 _. "",. SC'-l4 G/l2OIJ101 to 216115 ",_ SC'4E 21100" to 2721396 " SC1" K03OO'06 to HA310065 " ... SC'4E 2716254 to 2721:N7 __ _ SC1<. ""306407 1<1 HA3'0325 _ .. SC14E 2500000 '" 2W;763 __ _SC'4' FA'O'5531<> FA'26'6' __ SC"E 25000:251<> 25\0675 _ , "".,. SC'-l4 FAlO\9161<> FA'260'6 _SC,., FAOOO118 to FAIX\4664 _scu. F"iIlOl6, I<> FAOO209' __SCl~ FNIOO'OI to 022728 "", .• SCl-l3 FA010073 to FAOZ/588 "",_ SC'42 FA0022273 '" F,t,03I.452 """. SC'45 F.o.n,O!l5oJ '" FA00JJ67 ''''''" SC'42 FA'02502 to FA'26:l(l' _SCU5 FA'(Xl116 to FA' \4<1" _SC1.2 G02OO536 to GA223978 ."" " SCI.5 (lA2(Xl\'6 to GA2, 6300 -_. $C14e 2000107 10 2011195' _ __ $C14e 2400'07 to 24\695> .... ",_. SC"E 2500000 to 2~7164 . SC'4E=7to251~_.__ ." •. SCl4E 2.coo107-<>o ", . "".. SC"E 2400'07 to 2435135 _. _ ", SC,'E 243684' to 2435673 . "", SC"E 2036&11 '" 2435673 . __________________________ SC"E 2710000 1<1272'399 , _ SCl'2 K03OO'O' '0 HA309605 ", SC"E 2710000 to 2721400 " SCl~ ~'05 to HA310060 'g, 1984 Standard E~cali_'" ,- '984""....... '" E>o:opt CoIIlomI._ CaMomio " .. _",,_ ,-- E~ CoIlk1m1.o _ ~ ,_ ln1..-.e E><eoopt ClII __ " ",' . ~ ,-- E>.copt <:01 __ • Calilomia ",._ 196!1 ln1onw. EIoCO'P! CoI~omIa _ ~ ,-- EJ<copt CaIiIomilo ._. ,..... "", .. "", .. "" .... ""., ... $C14e 2$1(I(lOO 10 2lI2a<l42 __ c_, $C'4E2610020kl2lI27502 'gel""....... E>COpt Califomla_ eofflomia ",_.,,_. '987_ El<¢OOpt c.al __ . ~.

Buying parts - 0-7 Onoo al .... lhom lor ,-.nco _ ~ porto. _lI>O~~ .... ' .. __ pw,-_ .... " - .... i ..... ,.. ....... ~ 4o D .... -. <>nIy_ "'tie. .... ,_ .... ,.,.._ .... , .... _ ..... WI.. : .! ..".,1*l1l>1l'IO_ ..... , ___._ _ •• an .. -.AIonII ...... _'. $ ·_la _. __ .. I*l __ .... _ __ ~ _;_i Ir. ~.;_~ .. ~ __ , .... ' qdoo-'" : , __ ... ka<J __ ._ioll>OlppeOl ... ..,. '*'Y __ an --.. """ """"'" """""- General specifications _ _ _-_ - _--_._. __._-_ . -- SUn<lonl " ",... ""'_'H"'" "' ..... _-~ .. _ .... , .. _ ... ,'_.,.. _ ... ", .... -- _ .... ".-... ----- ... -- .. - ....... _ .... _ .... _ __ _ _.. .11. t .. , ~__ •• _ •••• _ .. m_ _ _ _ ... -- ~-----.;,:-_.::::---.:~~~.::~-=-::: .. ::~.:::.~::- ---~._._- ~ ..... :::; wtiG"I_ .. _lUI fuoI-*j - ... us_c r 'ila C" o. _..- '1~-;;'-~;~;;;;;;;;;;;;; ''':._,. o. c •• ,~, US_e-n..-========= C II ,'" __ .__ qda .... '_ .. ...... ,_IO_Ili;r> __ ....... _ t _ .. t..- .... p_._ ...... ~ ___ _.oIc ....... , .... , __ .... ,. .. '0'''' ..... '_ ..... eplo_ .... "' ... -ion --. or - ~ _an ... -.db ""'IJNr ...... lri<>tof __ .... _-n~bo_ ... _~_or- __ """'_1*1"'''''''''''''''''''-'''''''"'' ; _. _ .... ,.._,_ .. _ ..... N __ .. _~ __,_._. : io".,."" ........ - 1510 """ l'3.~ In<Mol 2365 """ 182.7 In<Mol 2loOlS mm leU_J 5l2C mm (311.2 In<I-J 170 mm l3U """-I 1, 70 """ f06-1 """-I '51Q ..... ISI ... R:nooI 7iQ mm po.7 R:nooI ,-:1 .... fS.5 lnctIooI l'lI5.1/152 _ 30' .f7~~ :1002. f7SoI ~ :lI53. f771 ~ )SS "0 (7aS ~ 3S&.(7IIS~ XI .IlOO Ibol -lIg(llQ2-

0.. Maintenance techniques, tools and working facilities Sssk; maintenance techniques _ .... -01_•• __ __ .=_ __ _ .. e. u' ·.' ..,of ___ .. __ ..... --.." __.. IO .. __ doni. _ ~ oapoI>lo '" _,,,.... "'" _ ,_ ~. _ ""', .... ~ "'" 10 It\o<oI4> ... """'" ... Festtnlng systems F--. _Illy." routs. _ ............. _ to __ "' ._ ... __ 10"-", "*,,,whon VI'O<I<iIIO ....,~ ...__ , .. aI I!lem locking _ of _ "l'PO'" _ .. _. -. ~ "'..- _ ..... M_Iao.... _ ... -.~ __ ___ .. _, , _ _ .... ~ ... _al, - ......, U ..... __ --- _ ....... _..- ... __ .1'"' ....... 01 .. ____ b 'o,;II'Somo ......... __ ... ..,.._oIC&'I, ... _ .._.Il, ........ Iof._.....-_~Il> __ .... "'-'8odI'_ •• __ ..... ..- .. "'_ ..... 0ll0<i0l _,_.1OOI_ .. _or _"" ..... ,dj,'<Ml"_"""'" _ ";l~. IPI'CiIoIlO<lI'- .. E-Z 0Ul \Or OCNW •• IrOC:to<). _____ "'OIOfCldo ..... _ .... PO'1o<m tul<, ... ,..01 ... 0' (oucn ...... .-w '" ,'''_ holM ""v'o.... , o\llppo<l 0UIj. FIal _ i<>cI< ~ ..... , flItn<>'I*l ffom .. -""Y. _0/Waya _ ~ .. _,~1n'/~ w.-' ..It" yO uM' tIatw_ c..,,_.~- __ __ r .... ,.. .. ~, __ ........ Of pIol8C. SpecIoIIocIlnub orIy '" _ -.,..,.---.;-,_ " , ~ .. ocedures --' .... IigI.._.,..,. .. __ .... ... ...",...iO~.~bc4o-· ........"'" ... _ .... _._~.to __ _.IlyI __'Il"''- 110 MO • .., -... _. ~-. , idO...... __ r._ol. ... _." ........ ... _1 .... $ ' __ • .... a.io _ ...... S f .. 80 ...... _"-_' .....'.do -_. F........ Iold out ill • 1'Ol'- ~.. ~ _ -. 0tIgh0 ... -.otq ....... "" ""QI'~iII._"'_ ___ "" ..... ,-. lnIIiOIly, "" __ OI1<I<lIIlll" on ~ IiII'Il oNj, ... "" 11'00)' _ '" ligtIl_ <>no !UlllUrJI ...... ill • e<ioo- <>'000 '" <liogonoj pall"", MOl" 000CtI <>no .... ".., 1ilI"'_ <>no !UII ""'" tOI_ to "" fA! <>no ,igtIl_ ..... 'Ig/ll<on -.. .. <>no ..... '''''''- -.g "" ..... ".nom. F;noIIy, 'Ig/ll<on -:n 01 ....... <>no __ lUrJ\ •• _ ..,,~ -:n ,• .,_ 1>00 -. tigt:l_ '0 ..... _ _'0 ....... · .'1JlO~_'" - DWN"mbI)'~ Co,_ •• ' ~_"'_-. ... __ ..... __ ........ potlI lI" -. ~ il"-"\l' "'"""0 ;;';;;;;,'d', ""'-1'0 "- ...... 01 .... _ ill _ __ r_.-oIl1pO<101". ",_on_ ... "''''_m<n''''<>no_''-.,~ __ "" • tI'IOIll. I" • UOOCI "'"'" .. .., ..... ... I _ .... on • __ .. __ ... ...,. ."-f_"' ..... "" .. -.. .. , :_"' .......... _CII ..... '_ ..-. - -,.,- .. --~ ......,_ ... Iooop-"'- Iocalb.. Soi,_,_ d. ' .. , _ -.. ill. pon. QI' P'*rIU'" ___""'-..on.-. _.,.~_ ....... _ 1>ORO ...',"'_"' _1I'oO)'_"'_i11 .~, .. "'" QI' __ 01 "".... A~",.....,., lin jO __ "" ... ......,.,..., ..... -n covny <On ~ "" <>oil. _ ..... frOm • ~ or. 0.', ongiIIo .... _ ... tv. 00Y0f bOlIi. ....... _ bOlIi. "'.I.A _01 ".".jO~-",_ -""'lI on III ,_ wiIn ""'1 _ (a.or.;fI ...... _ ... ""_noot. __ ""'''' l*>I "'_ .. _ H_ r ••';:'''~ ~ -.:~....:.:;, _,;.,~~'~:.=:d=:.' "-"-"'''''''''''-''''''''- GaskiK MOlIno _ ..... ~..,m_.., ..... 0-0- _ """' .. _ ... _ ~ ... _"-'...,..,..., ..... _OI __ .... 'dr· Mw'I' __ ~ __ -.. tq,lIIIQI' __ QlIiOI\OII-"'~-' otifW·.ogo, _ .., .... ,-_ .... -_ .. - ...,.-..,.- ""Y -... to _ ill ..- -. I""- '" _ 0'\' """""" . -.. _-_I'IorT.,.-.- ~ ourtoc. A ~ ...... "..,., 1>0 """ •• _ <II _ 10 __ ""_ .... ""I""-. 00 "'" """"- on eM' llO'l' QI' l""-oJI'IOl C<UClIIO ~ ~. WdI1_~_pon.oH~_."'_ ..... "..., """" 1 __ nao _ f'O!IlQYO<l. AVOiCI '-""'1/ • .... - '" e.- .. pry -' , ""I' .,., -, _ ... ~ oMIII'Ig .... ,..,. <II "" fwI\ld'I _ _~··PVOIII .. -..,_._·llioceol_ bolO ~_ln ............ tto _ ... ", _ ~ .... _ - _ ......... -- ' ..... --.-"' .......... -=--011_ ""1J'IObI """""_ _"'_ 10 • ' iII_cr:ol" _ • '" • <On ..., ~ alt. A ~ can'" .... '""" <II _ "'"'"Ill til' • .. "'" ..... Co::w>or _' ......... _.Io __ .. .. _ ..... " -... .. _01 ~ ""1""-- __ ~_"'......-_ -. ..... ~ ..... 01 .. __ ............ _ loII~ .... _.1ot ..... .-. .. , ...... __ \IOUIlO4. ...,.~_l!lICI< ......... III ........ - ... _ '" 110 .- "'"'II ' ,ilIIp '" ... <Xl" ..... " .. f<>I' ..... , opplO::oIIot:o,. ~ «>< ~ _ k",_jO_t. Hose ..mowal tips --~-""~gaokoI-- 1Iono. A_ oaotchng QI' _ ... ourfaco _ "" __ ~.. ......... , ,may-.lIoc=-oI __ .-.. _ .. ..- .. - """ - _ ....... ..- -"110I- "" _fiOo_ 10_,_. __ ", _ _ I .... -. n-. _1Oip jootIO plots. II'""' ... _ ... --_. ..,..,.. -.-.-*-.".._ .. ... \-. "" "'-_ ... - _ • ..., 110'"""'_ __ .. ..-01 ... ~~ _-.. .. lhO_oI ... _ · _01"'_"~, .L •• __ jO"-'",400 U "" __ I._ ... ----_...-._"' ......

Maintenance techniques, tool. and working facilitie. 0·' ~""",-"", ... "", Toolo "'-"'-'_.'_- ., .. ""_ ..... .. "' .... ,..., __ •• Cjclo.Fotlho _ _ , ..,.lho_ in' o,.".nvrr _1'IigJ>, 1M C<II'II- _ ..... -*>11.,..."'...-11 ........ __ . -- To hOIp .......... .. _II> powI<>rm .... __ lo_lII&"UOl, .... -.g 1001 btl .. oIl&&l,-" -..._""""'_. ,.._ ..... ".., or<! Spa:/oI, Tho <WW- como< ,e """_1 ">00_' _ ,tart "" wIm 100 ... ~ __ ,." .... lOCI klI., _It _. 100 ,.. '"'- jcOo, Tbon. - .... _ ... - oxporionce~. t ......... """.- """" dim· _ 1Bb, 1I<IyIng ""*' _Ihor"_, [ .• ·...,1110 _ ........ bo in10 1M RopoIr _ 0_ loco -. 0- • POrio<I '" -'lho _la .... , _., .... -... ,_. """ ooC ....,..--.gI>Ie< ........ ..... -"_'-aIOgary_ ... loI.hol __ It )at!- _bJ .... 4"' .... ~ __ NPIIir 1001 kit Tht _oo... .. __ Ie< .. 100,_ '" "._. __ oico .- ropoIr -'<._, "' _"' ...- ,••- ........ ... _ , in_~_""""., •• _ --- --- ,---

0-10 Maintenance technlques, tools and wortl.lng facilities -~- 01 .. -

Maintenance teehniques, tools and working facilities 0-11 Oo-to-, _ " ... =. - • - I DioU',_ ". -

1984-1988 Honda Goldwing GL1200A GL1200D GL1200L Service & Repair Manual

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