2008-Onwards Honda CBR1000RR Service & Repair Manual

SERVICE RULES •· ·····•·· · ···· ............. .............. 1-2 MODEL IDENTIFICATION ··············· ... .......... 1-3 GENERAL SPECIFICATIONS ··•·········•···•··... 1-8 LUBRICATION SYSTEM SPECIFICATIONS ······································· 1-10 FUEL SYSTEM (PGM-Fl ) SPECIFICATIONS ···············,,····················· 1·10 COOLING SYSTEM SPECIFICATIONS ·····1-10 CYLINDER HEADNALVES SPECIFICATIONS ·······································1-11 CLUTCH/STARTER CLUTCH/GEARSHIFT LINKAGE SPEC1FICATIONS······················1·11 CRANKCASEfTRANSMISSIONI BALANCER SPECIFICATIONS ······ ············ 1·12 CRANKSHAFT/PISTON/CYLINDER SPECIFICATIONS ·······································1-12 FRONT WHEEUSUSPENSIONI STEERING SPECIFICATIONS···················· 1-13 1. GENERAL INFORMAl REAR WHEEUSUSPENSION SPECIFICATIONS·······, .. " .. ,...... ,...... " .. · .. ·, .. 1_14 HYDRAULIC BRAKE SPECIFICATIONS .................... , .. ·, .............. 1-15 SA ITERY/CHARGING SYSTEM SPECIFICATIONS .......... · .......... · .. ··· ............ 1_15 IGNITION SYSTEM SPECIFICATIONS .. ·· .. 1-15 ELECTRIC STARTER SPECIFICATIONS ,,"""'"''''''''' ' ''' ' '''''''''''''' 1-16 LIGHTS/METERS/SWITCHES SPECIFICATIONS .......... · .. ··•·•· .. •· .. ·· .... •·• .. ··· 1·16 TORQUE VALUES .. ·" .. •.... ••• .. ·• ...... · .. · .. ......· 1-11 LUBRICATION & SEAL POINTS ·,··· .... ·.... · 1·23 CABLE & HARNESS ROUTING ('08 - '11 model)· .. · .. ··· .. " .. , .. · .. " .. · .. · .. ·· .. · .... ·1-25 CABLE & HARNESS ROUTING (After ' 11 model) · ...... · .. ·, .. · .......... · .. ·· .. · .. ·· .. · 1-66 EMISSION CONTROL SYSTEMS .. ·........ · 1·112 .. 1-1

GENERAL INFORMATION SERVICE RULES t, Use Honda GenUlIle or Hond&-recommended pans and ItJbncanlS or thelt equIValents Parts that don' meet Honda's de~n specifications mav cause damage to the motorcyde 2 Use the speoal tools designed for this produCl to avoid damage and Incorrect assembly 3 Use only melne lools when servicing the motorcycle Meine tlclts, nuts and screws OIre nOI interchangeable wrth English fasteners 4 Install new gaskets. Q-nngs, coner pms, and Iodl plates when reauembhng 5 \oVhen bghtening bolts or nuts, begm WIth the larger diameter or mner bolt first Tlten tighten 10 Ihe specified torque diagonally in Incremental steps unless a particular sequence is specified 6 Ctean parts in cleaning solvent upon dLsassembly lubricate any sliding surfaces before reassembly 7 Aller reassembly . check all parts lor proper Installahon and operation 8 Route all eledncal WIres as shown In the Cable and Harness Routing (page 1-25), 9 Do no1 bend or twlsi control cables Damaged control cables WIll not operates smoothly and ma~ slICk or bmd ABBREVIATION Throughout th iS manual, the following abbreViations are used to identify the respedlVe parts or systems. DESTINATION CODE ThrollQhout thiS manll8l, the follOWing codes are used to identify Individual types for each region. DEST INATION CODE A AC CM REGION , .... 5O-State (~Callfornia emiSsions stlndlroS) Canada Each code IS shown In parentheses In this manual 1-2

MODEL IDENTIFICATION '08 - '11 model STANDARD type ('08 , ' 09 model.hown ): ASS type (' 09 model .hown): GENERAL INFORMATION 1·3

GENERAL INFORMATION After '11 model STANDARD type ('12, '13 model.hown) : ASS type (' 12 , '13 model,hown) : 1-4

After '13 additional model SP tyP' (l AC ) type shown): GENERAL INFORMATION 1-5

GENERAL INFORMATION SERIAL NUMBERS The VehfCle Identification Number (VIN) IS S'<IImped on the nght side of the ,------=::----------, sleenng head as shown The engine senal number IS stamped on the front side 01 the lower ~~~7.~~~~~'1~ii.iiil crankcase as shown 1 The throttle body identl~catlon number IS stamped on the left sode of the ~~~~~'==::::O:!~::::::::=:::::::::::::=:; throttle body as shown LABEL The Safety Certification Label is located on left side of the frame SAFETY CERTlFICA.TlON LABEL 1-6

GENERAL INFORMATION The color label IS attached on the hcense I'ghl stay 1' 08. '09 model)l rear '08, '09 model shown center cowl under the pllhon !.eal (STANDARDIABS type )i Sl rtgle seat cowl (SP type) as shown !MIen ordering color-coded parts always SpeCIfy the deSIgnated color code COlORLAB£L The Emission Controllnformahon Label IS located on the license light stay ~':: 08 = -="= '= mod == .=, ==========~ (' 08, '09 model)/rear center cowl as shown EMISSION COtfTROl INFORMATlON lABEL '08. - 09 model shown :::;;",,>-~ExcePI ( eM) type After ' 11 EMISSION CONTROL INFORMAT10N LABEL 1-7

GENERAL INFORMATION GENERAL SPECIFICATIONS ITEM SP ECIF ICATIONS DIMENSIONS Overall length '08. '09 model 2060 mm (61.9 in) Alter '09 model 2075 mm ( 81 .7 in) Overall WIdth 08 -' 13 model 685 mm (21.0 m) After ' 13 model 720 mm (263In) Overall height '08 - ' 11 model 1 130 mm (44 5 in) After 11 model 1135 mm (44.7 In) \Nheelbase 1, 410 mm (55.5 in) Seat height 820 mrn (32.310) Footpeg hl!llQht 'DB -' 13 model 396 rrvn (15.6 11) Aflerl3 model 395mm ( 15.6in) Ground dearance t30mm(51m) CurbwelQhl '08 - 'II model Except (AC) type STANDARD type '99kg(439Ibs) ABStype 210kg (463Ibs) (AC) type STANDARD type: 200 kg (441 Ibs) ASS type 211 kg (46S lbs) ' II , '12 model except (AC) type STANDARD type 200 kg (441 Ibs) ASS type. 211 kg (465Ibs) lAC) type STANDARD type 201 kg (44Jlbs) ASS type 212 kg (467 Ibs) After '13model Except lAC) type STANDARD type 200 kg (441 IbS) ASS type 210 kg (4631bs) SP type 199 kg (439 Ibs) (AC) Iype STANDARD type. 201 kg (443 les) ABS type 212 kg (467 Ibs) SP type 200 kg (441 Ibs) MaXimum W'l!!lQht capaCIty STANDARD/ABS type 166 kQ ( 366lbs) SPtype 110k 24311>$) FRAME Frame type Diamond Front suspensIOn TelescopIC fork Front axle lfavel IIOmm (4 3.n) Rear suspenSion SWln 9arm Rear axle travel STANOARD/ABS type 136 mm (5 4 in) SP type 134 mm (5 3 in) Front tire sIZe 120nOZR17 MIC (58W) Rear tire Size 1OO/SOlR 17 MlC (1JW) Front tire bnlnd '08 - '11 model BT015F RADIAL F (Bndgestone). Qualifier PTK (Dunlop) 12. "13 model: S20F G (8ndgestone). Qualifier II K (Dunlop) After '13 model STANDARD/ASS type S20F G (8nd9Bs\one), Duali~er II K (Dunlop) SPtype DIABLO SUPERCDRSA SP (PIRELU) Rear tire brand 'OS -' II model BT01 5R RADIAL F (Bndgestone). Qualifier NK (Dunlop) ' 12. 13 model S20R G (Bndgestooel, Qualifier II K (Dunlop) After 13 model STANDAROJABS type S20R G (Bridgeslone ). Qualifier II K ( Dunlop) SP type DIABLO SUPERCORSA SP (PIRELU) Front brake Hydraulic: double diSC Rear erake Hydraulic Single diSC Caster angle 23" IS' Trailleng\h 'OS - '13 model 96.3 mm (3.79 Ill) After " 3 model. 96 mm (3 Sin) Fuel tank capacity '08-'13model 17 7 liters (4.68 US gal, 3.89 Imp 9al) After '13 moOel 17 511\ers (4.62 US al.3.85 Imp 801 ) 1-8

ENGINE ITEM Cyhllder arrangement Bore and stroke DIsplacement CompresSIOn ratIO Valve t ram Intake valve Exhaust valve lubncahon system 0.1 pump type COoling system Air filtration Engine dry weight opens "-, o,eo, closes Clutch operation system Trlnlffil SSlon Pnmary reduction Final reductlOl1 Gear ratio Gearshift pattern Starting syslem Charging system Regutator/rectlfier at 1 mm (004 In) li ft al 1 mm (O 04 In) 1 1ft a\ 1 mm (004 In) ii I'! at 1 mm (0,04 In) hft '08, '09 mociel After 09 model '" ,'" 3« 41h 51h s. GENERAL INFORMATION SPECIFICATIONS .. cyhnclers In-line, inclined 27 S' from vertical 760)(551 mm (299x217m) 999 em' (60 9 cu-m) 12.3 1 Cham driven, DOHC 21 ' BTOC 43" ABDC 4" BBOC 14' ATOC Forced pressure and wei sump T"""". liquid cooled Paper element 625 kg (137 Sibs) 627 kg (138.2Ibs) ·4 . Cable operallng Coostanl mesh, 6-speeds 1.711 (79/46) 2.625 ( 42116) 2.265 (32114) ',777 (32/18) '.500 (33J22) 1.333 (32124) 1 214 (34/28) 1 137 (33129) Left fool operated return sY5tem. i I EIectnc atar1er motor Tnpte phase oLItput a~ernator FET shor1edltnple phase. fun wave rectlficatlOn 1-9

GENERAL INFORMATION LUBRICATION SYSTEM SPECIFICATIONS Umt I I 0,1 pressure a\ EOP sWItch FUEL SYSTEM (PGM-FI) SPECIFICATIONS COOLING SYSTEM SPECIFICATIONS 1-10

2008-Onwards Honda CBR1000RR Service & Repair Manual

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