Buell S3 Thunderbolt S3T 1997-2002 Service Repair Manual
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2002 BUELL S3T SERVICE MANUAL Part Number 99489-02Y Section 1: Maintenance Section 2: Chassis Section 3: Engine Section 4: Fuel System Section 5: Starter Section 6: Drive/Transmission Section 7: Electrical Appendix
Appendix B, Wiring A-1 HOME APPENDIX A–TOOLS Part No. B-35316-5 12 Inch Bolt. Used with Part No. HD-39302. Part No. B-41174 Rear Wheel Support Stand and Part No. B-41174-2 Replacement Pad Part No. B-41177 Front Fork Holding Tool Part No. B-41325-99 Scanalyzer Software Cartridge Part No. B-42887 Brake Caliper Piston Remover Part No. B-43721 Front Fork Seal Driver Part No. B-43875 Fork Spring Compressor Part No. B-44623 Isolator Tool
A-2 Appendix B, Wiring HOME Part No. B-45110 Shock Preload Adjustment Tools Part No. B-59000A Pro Level Oil Gauge Part No. HD-01289 Rim Protectors Part No. HD-21000 Tire Spreader Part No. HD-23738 Vacuum Pump Part No. HD-25070 Robinair Heat Gun Part No. HD-26792 Spark Plug Tester Part No. HD-28700 Tire Bead Expander
Appendix B, Wiring A-3 HOME Part No. HD-33067 Wheel Bearing Packer Part No. HD-33223-1 Cylinder Compression Gauge Part No. HD-33416 Universal Driver Handle Part No. HD-33418 Universal Puller Forcing Screw Part No. HD-33446A Cylinder Torque Plates and Torque Plate Bolts Part No. HD-33446-86 Part No. HD-34623B Piston Pin Retaining Ring Installer/Remover Part No. HD-34643A Shoulderless Valve Guide Seal Installer Part No. HD-34723 Valve Guide Hone (8 mm)
A-4 Appendix B, Wiring HOME Part No. HD-34730-2C Fuel Injector Test Lamp Part No. HD-34731 Shoulderless Valve Guide Installation Tool Part No. HD-34736B Valve Spring Compressor Part No. HD-34740 Driver Handle and Remover. Used with HD-34643A and HD-34731. Part No. HD-34751 Nylon Valve Guide Brush Part No. HD-34813 Rowe Flywheel Rebuilding Jig Part No. HD-34816 Oil Pressure Switch Wrench Part No. HD-35102 Wrist Pin Bushing Hone (20 mm)
A-6 Appendix B, Wiring HOME Part No. HD-37404 Countershaft Gear Support Plate Part No. HD-37842A Inner/Outer Main Drive Gear Needle Bearing Installer Part No. HD-38125-6 Packard Terminal Crimp Tool (Sealed and non-sealed connectors) Part No. HD-38125-7 Packard Terminal Crimp Tool (Sealed connectors) Part No. HD-38125-8 Packard Terminal Crimp Tool Part No. HD-38361 Cam Gear Gauge Pin Set (0.108 in. (2.74 mm) Diameter) Part No. HD-38362 Sprocket Locking Link Part No. HD-38515-A Clutch Spring Compressing Tool and Part No. HD-38515-91 Forcing Screw
Appendix B, Wiring A-7 HOME Part No. HD-38871 Camshaft Bushing Plate Pilot and Reamer Part No. HD-39151 Shift Drum Retaining Ring Installer Part No. HD-39301A Steering Head Bearing Race Remover Part No. HD-39302 Steering Head Bearing Race Installer Part No. HD-39458 Sprocket Shaft Bearing Outer Race Installer Part No. HD-39565 Engine Sound Probe Part No. HD-39617 Inductive Amp Probe. Use with HD-35500A. Part No. HD-39621 Electrical Terminal Repair Kit T SPOR ST E R 13 CC 40
A-8 Appendix B, Wiring HOME Part No. HD-39621-27 Socket Terminal Remover Part No. HD-39621-28 Pin Terminal Remover Part No. HD-39782 Cylinder Head Support Part No. HD-39786 Cylinder Head Holding Fixture Part No. HD-39800 Oil Filter Crusher, Small Part No. HD-39823 Oil Filter Crusher, Large Part No. HD-39847 Universal Ratcheting Tap/ Reamer Handle Part No. HD-39932 (Steel) or HD-39932-CAR (Carbide) Intake and Exhaust Valve Guide Reamer
This is the Buell S3 Thunderbolt S3T 1997 1998 1999 2000 2001 2002 Service Repair Workshop Manual. It contains full service and repair instructions used by mechanics around the world. All major topics are covered, including:
General information
Routine Maintenance
Specifications
Periodic checks and adjustments
Lubrication
Cooling System
Transmission
Drive Chain
Sprockets
Engine Specifications
Engine Removal and Installation
Fuel system
Steering System
Shocks
Body Work
Intake & Exhaust
Electrical system
Advanced Troubleshooting
Wiring Diagram
And More...
For both professional mechanics and DIY enthusiasts, this manual includes the same specifications and procedures available to an authorized dealer service department. It provides accurate, clear, and concise text, combined with illustrations, making it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.
Written by the manufacturers, this manual can easily help with any repairs that may need to be done. It is not generic repair information; it is vehicle specific and the exact same manual used by technicians at the dealerships to maintain, service, diagnose, and repair the vehicle.
This manual is in .PDF format and can be viewed on your PC or Mac, as well as a number of devices including many phones and e-readers like the Amazon Kindle. It is compatible with all versions of Windows and Mac, and printable. It requires Adobe Reader.
All pages are printable, so you can run off what you need and take it with you into the garage or workshop. By doing your own repairs, you can save anywhere from hundreds if not thousands of dollars in repair bills. Be prepared for maintenance by simply purchasing this manual for later use!
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Buell S3 Thunderbolt S3T 1997-2002 Service Repair Manual