Manual Transmission MT75 MMT6 Workshop Service Repair Manual

MT 75 Manual Transmission and Clutch 09/97 Scorpio ’95 00-01-1 Manual Transmission – Overhaul (transmission removed) (16 118 8) Special Tools 15030A 15-030A Universal flange-holding wrench 15035 15-035 Bearing ring installer 15036 15-036 Countershaft roller bearing installer 15050A 15-050A Remover (basic tool) 15064 15-064 Adaptor for 15–035, bearing cones 15068 15-068 Adaptor for 15–033, bearing cones 15091 15-091 Separator 15092 15-092 Bridge, remover 15096 15-096 Installer PZ16040A 16-040A Guide sleeve wrench 16041 16-041 Front transmission housing remover and installer 1604101 16-041-01 Adaptor for 16-041 16042A 16-042-A Adaptor for 16-042 A-01 16042A01 16-042A-01 Threaded spindle 16043A 16-043A Drive flange oil seal installer 16044 16-044 Guide sleeve oil seal installer 16045 16-045 Mounting bracket 16050 16-050 Collet for 15-050 A 16056 16-056 Remover 21036A 21-036A Remover for pilot bearing

MT 75 Manual Transmission and Clutch 09/97 Scorpio ’95 00-01-2 21037B 21-037B Pilot bearing remover 21051 21-051 Oil seal remover 21103A 21-103A Locator 21540 21-540 Angle gauge Workshop Equipment Assembly stand Materials Cable ties Sealer ESKM-4G242-A High-temperature grease ESDM-1C220-A Transmission fluid ESDM-2C186-A Proprietary Tools Two-legged puller Internal extractor 30 mm socket wrench (double hexagon) 8 mm Allen key 14 mm Allen key 17 mm Allen key T40 Torx wrench 9,5 mm twist drill bit Dismantle 1. General notes. Some synchroniser units and bearings are identical and must be marked for reuse. Mark the synchroniser units in the direction of travel of the vehicle. All the bearings are paired and must not be mixed up. Use soft jaws for all operations in a vice. D1601150 2. Drain off the transmission fluid (transmission for diesel engine shown).

MT 75 Manual Transmission and Clutch 09/97 Scorpio ’95 00-01-3 D1601151 16–045 1 2 3. Mount the transmission on an assembly stand. 1 Screw the tool bolt into the threaded hole for the oil drain plug and tighten it. 2 Secure the mounting bracket to the transmission. 1 2 D1601011 4. Detach the pressure line and the bleed screw. 1 Pull out the spring clip; disconnect the quick-release coupling. 2 Remove the bleed screw. D1601012 5. Remove the slave cylinder complete with the release bearing. D1601153 15–030 A 6. Unscrew the drive flange nut from the mainshaft. S Use a 30 mm socket wrench. S Hold with the special tool. S Discard the nut.

MT 75 Manual Transmission and Clutch 09/97 Scorpio ’95 00-01-4 D1601160 15–091 15–092 7. Pull off the drive flange. 16–040A D1601154 8. Remove the guide sleeve. Remove the thrust washer. S1601148 Remove input shaft guide sleeve oil seal 9. Remove the radial oil seal. Prise out the radial oil seal using a suitable lever. 2 1 D1601155 10. Remove the input shaft circlip. 11. Remove the countershaft bearing housing. 1 Remove the bearing housing locking plate. 2 Unscrew the bearing housing using a 17 mm Allen key.

MT 75 Manual Transmission and Clutch 09/97 Scorpio ’95 00-01-5 D1601156 1 2 12. Remove the selector interlock mechanism. 1 Remove the plug with a 14 mm Allen key. 2 Remove the spring, pin, ball and sleeve. D1601157 2 1 13. Remove the reversing light switch and the locking screw. 1 Reversing light switch 2 Locking plate locking screw. D1601158 3 2 1 14. Unscrew the transmission housing bolts. 1 Housing flange (10 bolts). 2 Only slacken the bolt of the reverse gear idler shaft (marked in blue). 3 Unscrew the bolt of the reverse gear idler shaft (marked in blue). D1601163 21–051 15. Prise out the radial oil seal.

Manual Transmission MT75 MMT6 Workshop Service Repair Manual

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