Linde Diesel Forklift Truck 351-03 Series: H20, H25, H30, H35 Operating Manual (User manual)

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нлп ирм ннкптрлрн Table of contents Description Page Foreword 2 Approved applications 2 Technical note 3 Truck takeover 3 Description 5 Type plates 5 Technical data 10 Noise emission value 12 Frequency characteristic for human body vibrations 12 Technical description 13 Engine 13 Hydraulic system 13 Operation 13 Brakes 13 Steering 13 Electrical System 1 3 General view of truck 14 Controls and indicators 15 Composite instrument 16 Beginning operation 17 Safety rules 17 Important safety information 17 Handling fuels and lubricants 17 Accident prevention check 18 Operation of industrial trucks in the plant area 18 Running-in instructions 18 Experts 18 Safety instructions for the LPG system 19 Checks and services before initial operation 19 Daily checks 19 Opening the bonnet 20 Closing the bonnet 20 Daily checks and servicing before operation 20 Check the engine oil level 21 Visual, olfactory inspection of LPG system 21 Check the coolant level in the expansion reservoir 22 Changing the LP-gas bottle 23 Fill the LPG tank 24 Check the tyre inflation pressure 25 Applying the seat belt 26 Opening the seat belt 26 Page Adjusting the operator seat 26 Opening the gas cylinder or LPG tank shutoff valve 27 Starting the engine 27 Stopping the engine 28 Closing the gas cylinder or LPG tank shutoff valve 28 Malfunctions during operation 28 Operation 29 Driving 29 Forward travel 29 Reverse travel 29 Changing the direction of travel 29 Stopping 29 Single-pedal model 30 Steering system 33 Steering 33 Braking system 33 Service brake 33 Parking brake 33 Applying the parking brake 33 Releasing the parking brake 33 Central-lever control of lifting device and attachments .... 34 Tilting the mast forward 34 Tilting the mast back 34 Lifting the fork carriage 34 Lowering the fork carriage 34 Operating the attachments 34 Operating the sideshift 34 Operating the clamp 34 Single-lever control of lifting device and attachments 35 Installation of additional equipment 36 Switching on the front working lights 36 Switching on the rear working lights 36 Switching on the lighting 36 Switching on the hazard warning light 36 Turning on the front windscreen wiper 36 Turning on the rear windscreen wiper 36 Switching on the directional indicators 36 Water heater 37 Controls 37 Fan motor fuse 37 Operating the horn 37 Data Logger 37 Check the fuses, replace if necessary 38 Page Before lifting a load 39 Loading 40 Adjusting the fork spread 40 Travel with a load 41 Unloading 41 Before leaving the lift truck unattended 41 Transport 42 Transport with lorry or low-bed semi-trailer 42 Hoisting the truck 42 Hoisting the truck with a crane 42 Hoisting the truck with a crane using the lifting eyes .... 43 Open-loop catalytic converter 43 Changing wheels 44 Trailer coupling 44 Mast removal 44 Towing instructions 45 Towing 45 Towing procedure 45 Releasing the multiple disc brake 45 Opening the hydraulic by-pass valve 45 After towing 45 Re-establishing braking power 45 Emergency exit for trucks with rear windscreen 46 Maintenance 47 Taking the truck out of operation 47 Measures before taking the truck out of operation 47 Putting the truck back into operation 47 General information 47 Mast types 48 Work on the mast and on the front part of the truck 48 Securing the mast against tilting back 48 Standard mast 48 Securing the raised standard mast 48 Duplex mast 48 Securing the raised duplex mast 49 Triplex mast 49 Securing the raised triplex mast 49 Inspection and maintenance after the first 50 service hours 49 Inspection and maintenance schedule 50 7

нлп ирм ннкптрлрн Table of contents Description Page Inspection and maintenance as required 52 Clean the lift truck 52 Clean and spray the lift chains 52 Cleaning the air filter 53 Cleaning with compressed air 53 Renewing the safety element 54 Checking the dust discharge valve 54 Cleaning the prefilter 54 Change the fan drivebelt 55 Clean the cooler and hydraulic oil cooler and check for leaks 56 Tighten the wheel fasteners 57 Check the tyres for damage and foreign objects 57 Lubricate the steer axle, mast and tilt cylinder bearings ..57 Check seat belt for condition and proper operation 58 500-hour inspection and maintenance 59 Check the hydraulic oil level 59 Check the LPG system for damage and leaks with leakage spray 60 Change the LP-gas filter 60 Renew the engine oil 61 Drain the engine oil 61 Renew the engine oil filter 61 Fill engine oil 62 Check coolant strength 62 Clean the radiator and hydraulic oil cooler 63 Catalytic converter Check the basic adjustment of the LPG system 63 Check the tension and condition of the drivebelt 64 Re-tensioning the drivebelt 64 Check the mounting of the compact axle on the engine .. 65 Check and oil the pedal pivots, accelerator and engine control linkage 65 Check and oil other pivots and joints 65 Clean and grease the steering axle 66 Grease the mast and tilt cylinder bearings 66 Clean and lubricate the sideshift, check the fasteners 67 Check the CO contens in the exhaust gas 67 Check the security of engine mountings, overhead guard, tilt cylinder, steering axle and wheeldrives 68 Page Check the condition and mounting of the mast, lift chains and stops 68 Check the pre-tension of double hoses if attachments are fitted 68 Adjust the lift chain length 69 Lubricate with chain spray 69 Check the forks and fork guick-releases 69 Check the electric cables, connectors and terminals for condition and tightness 70 Check the condition, electrolyte level and specific gravity of the battery 70 1000-hour inspection and maintenance 71 Check the air intake and exhaust pipes for leaks 71 Check the engine mounting for condition and tightness ..71 Renew the pressure filter 72 Renew the suction filter 72 Renew the breather filter 73 Renew the air filter element, check the va-cuum switch 73 Check the hydraulic system, compact axle, pumps, valves and lines for leaks 74 Clean the evaporator/pressure regulator 74 Check the LPG mixer adjustment 74 Check the parking brake 75 2000-hour inspection and maintenance 76 Check, adjust valve clearance 76 Renew the safety element 77 Renew the spark plugs 78 3000-hour inspection and maintenance 79 Tighten the mounting of the compact axle at the engine . 79 Change the high-pressure gas hoses 79 Renew the hydraulic oil 80 Renew the coolant 81 Bleed the engine cooling system 81 Page 5000-hour inspection and maintenance 82 Renew the crankcase vent filter 82 Inspection and maintenance data 83 Fuel and oil recommendations 84 Engine oil 84 Hydraulic oil 85 Grease 85 Chain spray 85 Coolant 85 Battery grease 85 LPgas 85 Troubleshooting guide (LP-gas engine) 86 Troubleshooting guide (hydraulic system) 89 Wiring diagram 90 Wiring diagram (options) 92 Hydraulic circuit diagram 100 Alphabetical index 102 Safety rules for LP gas (excerpt) 105 Safety precautions for transistorised ignition systems ... 106 9

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Linde Diesel Forklift Truck 351-03 Series: H20, H25, H30, H35 Operating Manual (User manual)

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