JLG Scissor Lifts 1532E2,1932E2,2032E2,2632E2,2646E2,3246E2 CE Illustrated Master Parts List Manual ! (P/N 31208
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Illustrated Parts Manual
Models
1532E2
1932E2
2032E2
2632E2
2646E2
3246E2
3120856
November 30, 2011
REVISION LOG
3120856 A
July 1998 - Original Issue Of Manual (Edited to 0010549 Revision 10)
February 26, 1999 - Revised Manual (Edited to 0010549 Revision 18)
May 1, 1999 - Revised Manual (Edited to 0010549 Revision 21)
June 29, 1999 - Updated Pages Cover, Effectivity Page, 8-9 & 8-10
August 30, 1999 - Revised Manual (Edited to 0010549 Revision 24)
January 1, 2000 - Revised Manual (Edited to 0010549 Revision 31)
June 15, 2000 - Revised Manual (Edited to 0010549 Revision 33)
October 31, 2000 - Revised Manual (Edited to 0010549 Revision 35)
January 30, 2001 - Revised Manual (Edited to 0010549 Revision 40)
July 2, 2001 - Revised Manual (Edited to 0010549 Revision 45)
October 29, 2001 - Revised Manual (Edited to 0010549 Revision 49)
May 23, 2002 - Revised Manual (Edited to 0010549 Revision 57)
September 20, 2002 - Revised Manual (Edited to 0010549 Revision 61)
February 26, 2003 - Revised Manual (Edited to 0010549 Revision 65)
June 26, 2003 - Revised Manual (Edited to 0010549 Revision 70)
June 29, 2004 - Revised Manual (Edited to 0010549 Revision 73)
April 7, 2005 - Revised Manual (Edited to 0010549 Revision 73)
September 9, 2008 - Revised Manual
November 30, 2011 - Revised Manual
REVISION LOG
B 3120856
3120856 i
FIGURE NO. TITLE PAGE NO.
TABLE OF CONTENTS
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 . . . . . . . . . . . . . . 1-2
1-2 DRIVE MOTOR ASSEMBLY - 1532E2 & 1932E2 (S/N 90870 to Present) . . . . . . . . . . . . . 1-6
1-3 BRAKE INSTALLATION - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-4 FRAME AND STEERING INSTALLATION - 2032E2/2632E2/2646E2/3246E2 . . . . . . . . 1-10
1-5 WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 . . . . 1-14
1-6 DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 to Present)
(2632E2/3246E2 S/N 90855 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-7 FRAME MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
SECTION 2 - GROUND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 HYDRAULIC COMPONENTS INSTALLATIONS - 1532E2/1932E2 (Left Side) . . . . . . . . 2-2
2-2 HYDRAULIC COMPONENTS INSTALLATIONS -
2032E2/2632E2/2646E2/3246E2 (Left Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 VALVE ASSEMBLY - STANDARD CONTROLS MACHINES . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES . . . . . . . . . . . . . . . . . . 2-14
2-5 ELECTRICAL COMPONENTS INSTALLATION (LEFT SIDE OF MACHINES WITH
STANDARD CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-6 ELECTRICAL COMPONENTS INSTALLATION (LEFT SIDE OF MACHINES WITH
PROPORTIONAL CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-7 ELECTRICAL COMPONENTS INSTALLATION (RIGHT SIDE) . . . . . . . . . . . . . . . . . . . . 2-26
2-8 BATTERY CHARGER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-9 POTHOLE PROTECTION AND TRAY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
SECTION 3 - SIZZOR ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 SCISSOR ARMS INSTALLATION - 1532E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 SCISSOR ARMS INSTALLATION - 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 SCISSOR ARMS INSTALLATION - 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-4 SCISSOR ARMS INSTALLATION - 2632E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-5 SCISSOR ARMS INSTALLATION - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-6 SCISSOR ARMS INSTALLATION - 3246E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-7 ARM GUARD INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
SECTION 4 - PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM AND ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 HANDRAILS INSTALLATION (1532E2/1932E2 AUSTRALIAN SPEC) . . . . . . . . . . . . . . 4-6
4-3 HANDRAILS INSTALLATION (1532E2/1932E2 CE SPEC) . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 HANDRAILS INSTALLATION (2032E2 AUSTRALIAN SPEC) . . . . . . . . . . . . . . . . . . . . . 4-14
4-5 HANDRAILS INSTALLATION (2032E2 CE SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-6 HANDRAILS INSTALLATION (2646E2/3246E2 AUSTRALIAN & CE SPEC) . . . . . . . . . 4-22
4-7 PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROLS MACHINES). . .4-26
4-8 PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROLS MACHINES) . . 4-30
4-9 CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES) . . . . . . . . . . . . . . . 4-34
4-10 CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) . . . . . . . . . . . 4-36
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1 BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2). . . . . . . . . . . . . . . . . 5-4
5-3 LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-4 LIFT CYLINDER COMPONENTS ASSEMBLY (2646E2) . . . . . . . . . . . . . . . . . . . . . . . . 5-12
ii 3120856
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
5-5 LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2) . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-6 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 HYDRAULIC DIAGRAM - 3246E2 WITH STANDARD CONTROLS . . . . . . . . . . . . . . . . . 6-8
6-4 HYDRAULIC DIAGRAM - 3246E2 WITH PROPORTIONAL CONTROLS. . . . . . . . . . . . . 6-10
6-5 HYDRAULIC DIAGRAM - 2632E2 WITH STANDARD CONTROLS . . . . . . . . . . . . . . . . . 6-12
6-6 HYDRAULIC DIAGRAM - 2632E2 WITH PROPORTIONAL CONTROLS. . . . . . . . . . . . . 6-14
6-7 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 ELECTRICAL SCHEMATIC (AUSTRALIAN SPEC STANDARD CONTROLS MACHINES) . . . 7-2
7-2 ELECTRICAL SCHEMATIC (CE SPEC STANDARD CONTROLS MACHINES) . . . . . . . 7-4
7-3 ELECTRICAL SCHEMATIC (PROPORTIONAL CONTROLS MACHINES) . . . . . . . . . . . 7-6
7-4 ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROLS MACHINES) 7-8
7-5 ELECTRICAL COMPONENTS INSTALLATION (PROPORTIONAL CONTROLS MACHINE) 7-14
7-6 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 DECALS INSTALLATION - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 DECALS INSTALLATION - 2032E2 & 2646E2 & 3246E2 . . . . . . . . . . . . . . . . . . . . . . . . 8-6
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
SECTION 11 - INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
3120856 1-1
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SECTION 1 FRAME
TABLE OF CONTENTS
FIGURE DESCRIPTION PAGE
1-1 Wheel Drive And Steering Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Drive Motor Assembly - 1532E2 & 1932E2 (S/N 90870 to Present) . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 Brake Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-4 Frame And Steering Installation - 2032E2/2632E2/2646E2/3246E2 . . . . . . . . . . . . . . . . . . . . . 1-10
1-5 Wheel Drive And Brake Installations - 2032E2/2632E2/2646E2/3246E2 . . . . . . . . . . . . . . . . . 1-14
1-6 Drive Motor Assembly - (2032E2/2646E2 S/N 90870 to Present) (2632E2/3246E2
S/N 90855 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-7 Frame Mounted Components Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
1-2 3120856
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FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2
9
22
7
23
16
18
102A
102
105
201 104
107 101
108
103
106
109
3
5
25
17
6
10
4
19
8
11
21
20
20
12
12
13
14
15
15
2
1
1
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SECTION 1 FRAME
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FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
0258015 STEERING INSTALLATION Ref. J
1 0100019 Loctite #271 A/R
2 0100081 Loctite #454 A/R
3 0630516 Bolt, Shoulder 2
4 0641611 Bolt 3/8”-16NC x 1 3/8” 2
5 0962208 Spacer, Bushing 2
6 0962173 Bushing 2
7 0962174 Bushing 4
8 1120064 Cap, Grease Fitting (Prior to S/N 84437) 2
9 1120515 Cap, Plastic 2
10 Steer Cylinder Assembly (See Section 5 for Breakdown) 1
Use 1684225 Prior to S/N 67287 (Was P/N 1683661)
S/N 67287 to S/N 108168 (Was P/N 1683832)
1684225 S/N 108168 to Present
11 2160006 Fitting, Grease (Prior to S/N 84437) 2
12 3430811 Pin, Clevis A/R
13 3431014 Pin, Clevis (Prior to S/N 50027) 1
14 3450404 Pin, Cotter 1/8” x 1” (Prior to S/N 50027) 1
15 3450406 Pin, Cotter 1/8” x 1 1/2” A/R
16 3790218 O-Ring (Prior to S/N 101149) 2
17 3841378 Tie-Rod 1
18 4130356 Spindle 2
19 4711600 Flatwasher 3/8” Narrow 2
20 4711800 Flatwasher 1/2” Narrow A/R
21 4712000 Flatwasher 5/8” Narrow (Prior to S/N 50027) 2
22 4740419 Thrustwasher 2
23 Collar: 2
Use 1440329 Prior to S/N 99064(1932E2)/
Prior to June 13, 2001(1532E2)(Was P/N 1440326)
1440329 S/N 99064 to Present (1932E2)/
June 13, 2001to Present (1532E2)
24 3020025 Grease (Not Shown) (Prior to S/N 108196) A/R
25 3312002 Jam Nut (S/N 103651 to Present) 2
WHEEL DRIVE INSTALLATION OPTIONS: Ref.
0258171 (Prior to S/N 90870) F
0271221 (S/N 90870 to Present) A
101 Bolt Options: 8
0641824 Bolt 1/2”-13NC x 3” (Prior to S/N 49303)
0681822 Bolt 1/2”-13NC x 2 3/4” (S/N 49303 to Present)
102 2780216 Hub Assembly 2
102A 7012613 Bolt, Wheel (5 Per Hub) 10
103 Drive Motor Assembly Options: 2
3160229 (Prior to S/N 90870)
7018996 Key, Shaft 1
7018997 Nut, Castle 1
1-4 3120856
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103 (cont’d) 7021312 Seal, Shaft Oil (Inner Seal) 1
7021317 Seal, Dust (Outer Seal) 1
3160269 (S/N 90870 to Present) (See Figure 1-2 for Breakdown)
104 3300255 Nut, Wheel 10
105 See Note Nut (Note: See Breakdown of Individual Motor) 2
106 Hardware Options: 8
3271805 Locknut 1/2”-13NC (Grade 8) (Prior to S/N 49303)
3311801 Nut 1/2”-13NC (S/N 49303 to S/N 84080)
3300450 Nut 1/2”-13NC (S/N 84080 to Present)
107 3450406 Pin, Cotter 1/8” x 1 1/2” 2
108 Use 4740453 Flatwasher 1/2” Narrow
(Was P/N 4891800 Prior to S/N 90870)
8
109 4761800 Lockwasher 1/2” (S/N 49303 to S/N 84080) 8
110 0100019 Loctite #271(Prior to S/N 84080) A/R
TIRE AND WHEEL INSTALLATIONS
0258167 Black Tire and Wheel Installation Ref. 1
0258166 Gray Non-Marking Tire and Wheel Installation Ref. 1
201 Tire Options: 4
4860180 Standard Black A/R
4860182 Non-Marking Gray A/R
FRAME OPTIONS 1
2360459 Prior to S/N 50363
2360482 S/N 50363 to Present
FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 (CONTINUED)
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
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This comprehensive parts manual is designed for the JLG Scissor Lifts 1532E2, 1932E2, 2032E2, 2632E2, 2646E2, 3246E2 CE. It provides detailed illustrations and diagrams, making it easy to navigate and understand. The manual covers the following sections:
- FRAME
- GROUND COMPONENTS
- SIZZOR ARMS
- PLATFORM
- CYLINDERS
- HYDRAULICS
- ELECTRICAL
- DECALS
- RECOMMENDED SERVICE PARTS STOCK
- SPECIAL OPTIONS LIST
With instant access, there are no shipping costs or waiting for physical delivery. The manual is compatible with all versions of Windows and Mac, and it can be viewed using Adobe Reader. Whether you are a professional mechanic or a DIY enthusiast, this manual is an essential resource for completing repair and maintenance tasks accurately and efficiently.
