1992-2000 Mercury Mariner 135HP Outboard Service & Repair Manual

6 F JET OUTBOARDS

6F-0 - JET OUTBOARDS 90-824052R3 JUNE 2002 Table of Contents Page 105/140 Jet 6F-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jet Components 6F-4 . . . . . . . . . . . . . . . . . . . . . . . . . Selecting a Boat that is best suited for Jet Power 6F-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Horsepower Selection 6F-5 . . . . . . . . . . . . . . Transom Height of the Boat 6F-6 . . . . . . . . . . . . . . . . Locate Centerline of the Outboard 6F-6 . . . . . . . . . . Outboard Mounting Height 6F-6 . . . . . . . . . . . . . . . . . Water Testing 6F-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking for Cavitation 6F-7 . . . . . . . . . . . . . . . . . Shift Cable Installation Jet 105 and 140 6F-8 . . . . . Lubricating the Driveshaft Bearing 6F-9 . . . . . . . . . . Impeller Removal and Installation 6F-9 . . . . . . . . . . Steering Pull Adjustment 6F-11 . . . . . . . . . . . . . . . . . Impeller Clearance Adjustment 6F-11 . . . . . . . . . . . . Worn (Dull) Impeller 6F-11 . . . . . . . . . . . . . . . . . . . . . Flushing the Cooling System 6F-11 . . . . . . . . . . . . . . Liner Replacement 6F-12 . . . . . . . . . . . . . . . . . . . . . . Jet Drive Removal and Installation 6F-12 . . . . . . . . . Bearing Carrier Disassembly 6F-14 . . . . . . . . . . . . . . Bearing Carrier Reassembly 6F-14 . . . . . . . . . . . . . . Installing Seals 6F-14 . . . . . . . . . . . . . . . . . . . . . . . Installing Upper Seals 6F-15 . . . . . . . . . . . . . . . . . Installing Driveshaft Bearing(s) 6F-15 . . . . . . . . . Installing Driveshaft 6F-16 . . . . . . . . . . . . . . . . . . . Installing Upper Seal Housing 6F-17 . . . . . . . . . .

90-824052R3 JUNE 2002 JET OUTBOARDS - 6F-1 Notes:

6F-2 - JET OUTBOARDS 90-824052R3 JUNE 2002 Jet Pump Assembly 1 2 3 4 6 7 8 9 10 11 12 13 14 17 18 19 20 21 22 23 24 25 26 27 7 21 95 2-4-C With Teflon (92-825407A12) 95 5 4 4 15 16

90-824052R3 JUNE 2002 JET OUTBOARDS - 6F-3 Jet Pump Assembly REF TORQUE REF . NO. QTY. DESCRIPTION lb. in. lb. ft. N·m – 1 JET PUMP (BLACK) S/N-0G605661 & BELOW – 1 JET PUMP (GRAY) – 1 JET PUMP (S/N-0G605662 & UP - W/ALUMINUM IMPELLER) – 1 JET PUMP (JET 105 - W/STAINLESS STEEL IMPELLER) – 1 JET PUMP (JET 140 - W/STAINLESS STEEL IMPELLER) 1 1 HOUSING–Pump (S/N-0G605662 & UP) 1 1 HOUSING–Pump (S/N-0G605661 & BELOW) 2 1 HOSE–Lube 1 IMPELLER (S/N-0G605662 & UP - ALUMINUM) 3 1 IMPELLER (JET 105 - STAINLESS STEEL) 3 1 IMPELLER (JET 140 - STAINLESS STEEL) 1 IMPELLER (S/N-0G605661 & BELOW) 4 1 HOUSING–Intake (S/N-0G605662 & UP) 4 1 HOUSING–Intake (S/N-0G605661 & BELOW) 5 1 LINER (S/N-0G605662 & UP) 6 1 LINER (S/N-0G605661 & BELOW) 7 1 SHAFT–Drive (S/N-0G605662 & UP) 7 1 SHAFT–Drive (S/N-0G605661 & BELOW) 8 1 SLEEVE 9 1 NUT Drive Tight 10 1 KEY–Impeller 11 8 SHIM 12 1 TAB WASHER 13 6 SCREW (.312-18 x 1) (S/N-0G605661 & BELOW) 144 12 16.5 14 4 SCREW (1/4-20 x .875) 70 8.0 14 4 SCREW (.312-18 x 1) 144 12 16.5 15 6 STUD (.312-18 x 1.81) (S/N-0G605662 & UP) 144 12 16.5 16 6 NUT 144 12 16.5 17 2 SCREW (1/4-20 x .625) 70 8.0 18 1 SCREW (.312-18 x 1.25) 160 13.5 18.0 19 1 BRACKET 20 1 NUT (.312-18) 160 13.5 18.0 21 2 PIN–Dowel 22 1 STUD (.438 x 3.12) 23 2 STUD (.44 x 2) 24 1 SCREW (.312-18 x 2-3/4) 25 2 STUD (1/4-20 x .875) 26 1 SCREW (3/8-16 x 3) 22.5 30.5 27 1 WASHER

1992-2000 Mercury Mariner 135HP Outboard Service & Repair Manual

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