2006 Johnson Evinrude 90HP-115HP V4 2-Stroke Outboard Parts Catalog Manual

ABOUT THIS CATALOG Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre- sentative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man- ual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog. The continuing accuracy of this catalog cannot be guaranteed. PARTS LIST REFERENCE a “N/A” Indicates part is NOT AVAILABLE or NOT AVAILABLE individually. b “*” Indicates parts are included in the preceding assembly. EXAMPLE SHOWN: (Ref #3) – P/N 586774 includes (Ref #4) – P/N 586101 and (Ref #5) – “GROMMET.” Also, (Ref #4) P/N 586101 includes (Ref #5) – “GROMMET.” c “A” Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list. d Additional part information. e “New” Indicates part and/or part number has been added or changed from previous model year. f “NS” Indicates part is Not Shown in illustration. g “Opt.” Indicates part is an OPTIONAL or ACCESSORY part. WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction. For the latest service part number information visit www.dealerport.com EPC (Electronic Parts Catalogs) on the DealerPort™ website. 1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1 2 351839 SCREW, Starter to C/C New 2 3 586774 STARTER SOLENOID Assy 1 (Solenoid Assy. included on DR, DE & DP models) 4 N/A *DRIVE KIT NS 1 5 586103 **GROMMET, Starter solenoid mount Opt. 2 6 341512 BOLT, Double ended-Harness ground A 1 A Only used on WR, WPR Models Following Example for Reference Only d e f g c a b c

1 9.9 - 15 2-STROKE TABLE OF CONTENTS 2006 LITERATURE - ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MODEL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PARTS SHIPPED WITH ENGINE “IN BOX” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PAINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PROFILE DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 LOWER ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 MANUAL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 TILLER HANDLE & SHIFT HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 INTAKE MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 CRANKSHAFT & PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 CYLINDER & CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 EXHAUST HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 TILT TUBE STEERING KIT (ACCESSORY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 AUXILIARY STEERING KIT (ACCESSORY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 STERN & SWIVEL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2 2006 LITERATURE - ALL MODELS Description English Operator’s Guide French Operator’s Guide Parts Catalog English Service Manual French Service Manual 2 Stroke Models 3.5 HP 215686 215687 5006495 5006562 5006563 9.9/15 HP 215688 215689 5006496 5006564 5006565 90 - 115 HP Carbureted 215694 215695 5006500 5006576 5006577 150 - 175 HP Carbureted 215694 215695 5006501 5006576 5006577 115 HP D.I. 215716 215717 5006502 5006580 5006581 135 - 175 HP D.I. 215716 215717 5006503 5006580 5006581 40 HP E-TEC Rope 215690 215691 5006498 5006570 5006571 40-60 HP ETEC Remote 215756 215757 5006498 5006570 5006571 75/90 HP E-TEC 215692 215693 5006499 5006572 5006573 200 - 250 HP 90° E-TEC 215698 215699 5006505 5006586 5006587 4 Stroke Models 4/5/6 HP 5036558 5036559 5006602 5006588 5006589 9.9/15 HP Rope & Tiller Electric 5036560 5036561 5006603 5006590 5006591 9.9/15 Remote 5036562 5036563 5006603 5006590 5006591 30 HP Tiller Electric 5036568 5036569 5006604 5006592 5006593 30 HP Remote 5036570 5036571 5006604 5006592 5006593 40/50 HP 5036572 5036573 5006605 5006594 5006595 60/70 HP 5036574 5036575 5006606 5006596 5006597 90/115 HP 5036576 5036577 5006607 5006598 5006599 140 HP 5036576 5036577 5006608 5006598 5006599 200/225 HP 5036578 5036579 5006609 5006600 5006601 Literature Sets 2006 Parts Catalog Set – Paper 5006620 2006 Parts Catalog Microfiche Set 5007088 2006 English Service Manual Set – Evinrude E-TEC & D.I. 5006612 2006 French Service Manual Set – Evinrude E-TEC & D.I. 5006613 2006 English Service Manual Set – Johnson 2-Stroke (all) & 4-Stroke 4–30 HP 5006610 2006 French Service Manual Set – Johnson 2-Stroke (all) & 4-Stroke 4–30 HP 5006611 Shop Catalogs Special Tools Catalog 5007082 1913 – 2005 Model Number Reference 5006145 Warranty Flat Rate Guide – English 5007083 Warranty Flat Rate Guide – French 5007084 Predelivery & Installation – All Models – English 5007085 Predelivery & Installation – All Models – French 5007086 2006 Illustrated Parts & Accessory Catalog 5006559 2006 Genuine Parts Accessory Dealer Catalog 763651

3 9.9 - 15 2-STROKE MODEL FEATURES PARTS SHIPPED WITH ENGINE “IN BOX” Engine System Steering Starting 2 Cyl, In-line Carbureted Tiller Rope 15.6 cu. in. Model Shaft Color Description J10RSDC 15" White Programmed Tilt Lock, Shallow Water Drive J10RLSDC 20" White Programmed Tilt Lock, Shallow Water Drive BJ10RHSDA 15" White Programmed Tilt Lock, Shallow Water Drive, Europe Onl y BJ10RHLSDA 20" White Programmed Tilt Lock, Shallow Water Drive, Europe Onl y J15RSDR 15" White Programmed Tilt Lock, Shallow Water Drive J15RLSDR 20" White Programmed Tilt Lock, Shallow Water Drive J15RTSDC 15" White Programmed Tilt Lock, Shallow Water Drive, Commercial All Model s Model Specific P/N Name of Part Qty Application 215688 OPERATOR'S GUIDE - ENGLISH 1 215718 OPERATOR'S GUIDE - PORTUGUESE 1 15RT 174547 FUEL TANK - 6 GALLON 1 15RT 177001 FUEL TANK - 6 GALLON 1 15R 502365 FUEL TANK - 3.3 GALLON 1 9.9 176998 FUEL HOSE & PRIMER BULB 1 778772 PROPELLER 9.5X10 1 9.9 778773 PROPELLER 9X11 1 15 318971 NUT, PROPELLER 1 323942 PROPELLER THRUST BUSHING 1 328522 PIN, PROPELLER NUT 1 334590 PROPELLER THRUST BUSHING 1 398602 LANYARD & CLIP 1

4 PAINT COLOR SPRAY CAN P/N PPG # APPLICATION PRIMER 777193 DP40401 Primer used on midsection and gearcase. BLACK 777179 9696 Paint used on engine cylinder/crankcase. WHITE 777171 90538 Base coat plus clearcoat for upper & lower engine covers. One coat finish for midsection and gearcase. CLEARCOAT 772414 – –

5 9.9 - 15 2-STROKE PROFILE DRAWING 3 X 7 IN. (76 X 178 mm) CLAMPING AREA INSIDE TRANSOM 10 3/8 in. (261.62mm) 11.00 in. (279.4mm) 8 1/4 in. (208.28mm) 8 1/4 in. (208.28mm) 19 1/8 in. (485.14mm) 12 in. (304.8mm) 20 in. (508mm) 9 1/4 in. (233.68mm) 28 3/8 in. (718.82mm) - 15 in. (381mm) model 33 3/8 in. (845.82mm) - 20 in. (508mm) model 15 in. (381mm) model 20 in. (508mm) model 41˚ 41˚ CLAMPING RANGE 1 1/8 in. to 2 1/4 in. (27.94mm) to (55.88mm) 32 15/16 in. (835.66mm) 27 15/16 in. (708.66mm) 67˚ ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14° GRAPHICAL REPRESENTATION ONLY: TOTAL RANGE 67° TILR RANGE: All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlined in ABYC transom and motor well Standard S-12-83. ALL DIMENSIONS ± 1/4 in. (6.35mm) 6 1/2 in. (165mm)

6 DECALS 9 3 5 4 6 7 1 2 8 EPC3445 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 350293 JOHNSON - Port, Stbd A 2 7 350222 15 - Rear 1 2 350295 STRIPE - Port A 1 8 350221 9.9 - Rear 1 3 350294 STRIPE - Stbd A 1 9 350383 GT - Rear, RH Models Onl y 1 4 350298 JOHNSON - Rear A 1 NS 350382 HP - RH Models Onl y 1 5 352506 BRP LOGO - Top A 1 NS 334435 Owners Attention 1 6 352517 BRP LOGO - Front A 1 NS 339216 Emergency restart cli p 1 A Included with "ENGINE COVER Assy"

7 9.9 - 15 2-STROKE ENGINE COVER 4 3 2 5 7 6 1 EPC3446 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 5005152 ENGINE COVER ASSY. A 1 6 339068 *RIVET, Front hook 2 1 Includes all decals, except "HP" Decal 7 344255 *SOUND BLANKET, Rear 1 2 339204 *SEAL 1 NS 303715 *WASHER, Rear bracket rivet 4 3 329217 *SCREW, Rear hook 2 NS 339068 *RIVET, Rear bracket 4 4 438947 *HOOK, Rear 1 NS 342142 *LATCH BRACKET Assy, Rear 1 5 436301 *HOOK, Front 1

8 LOWER ENGINE COVER EPC3447 Ref P/N Name of Part Qty Ref P/N Name of Part Qty 1 343745 BRACKET, Panel 1 22 340000 *SOUND BLANKET, Upper front - stbd 1 2 342292 BUMPER, Cover, port 2 23 512731 SCREW, Bumper to cover 8 3 5005224 ENGINE COVER, Lower, port 1 24 338300 GROMMET, Shift rod, front 1 4 339997 *SOUND BLANKET, Lower, rear, port 1 25 343562 SCREW, Cover, rear, lower 1 5 339999 *SOUND BLANKET, Upper, front, port 1 26 336165 SCREW, Fuel connector 1 6 335570 LATCH, Upper to lower cover 1 27 338241 CHOKE LEVER 1 7 308532 BUSHING 2 28 438793 FUEL CONNECTOR ASSY. 1 8 308824 NUT, Screw 6 29 343736 SEAL, Fuel connector 1 9 338213 GROMMET, Choke knob 1 31 339287 GROMMET, Throttle cable 1 11 340071 SCREW, Cover, middle 2 32 338290 GROMMET, Switch wire hole 1 12 338242 GROMMET, Shift rod, bottom 1 33 335687 SCREW, Bracket to exhaust hsg. 5 13 340071 SCREW, Cover to bracket, front 2 34 328703 WASHER 1 14 338246 GROMMET, Battery cable plug 1 35 342136 BUMPER, Stbd. 1 16 335200 SCREW, Latch to handle 1 36 309485 NUT, Ball j oint to cover 1 17 340071 SCREW, Cover, rear, upper & lower 2 37 339575 BALL JOINT 1 18 338202 SEAL, Cover to bracket, port 1 38 437780 HANDLE & SHAFT ASSY. 1 19 338286 SEAL, Cover to bracket, stbd 1 39 328703 WASHER 1 20 5005225 ENGINE COVER, Lower, stbd 1 40 328735 WASHER 1 21 339998 *SOUND BLANKET, Lower, rear, stbd. 1 41 330234 SPRING WASHER 1

2006 Johnson Evinrude 90HP-115HP V4 2-Stroke Outboard Parts Catalog Manual

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