1998 Seadoo GTX service manual.

www.SeaDooManuals.net

Legal deposit: National Library of Quebec National Library of Canada All rights reserved. No parts of this manual may be reproduced in any form without the prior written permission of Bombardier Inc. © Bombardier Inc. 1998 Printed in Canada ® *Registered trademarks of Bombardier Inc. Loctite ® is a trademark of Loctite Corporation Snap-on ® is a trademark of Snap-on Tools Corporation Gelcote ® is a trademark of Gelcote International Limited www.SeaDooManuals.net

I SECTION SUBSECTION PAGE SAFETY NOTICE ................................................................................................................................... III WHAT’S NEW ....................................................................................................................................... IV INTRODUCTION ................................................................................................................................... V 01 SERVICE TOOLS AND PRODUCTS 01 - Mandatory service tools ............................................................ 01-01-1 02 - Optional service tools................................................................ 01-02-1 03 - Service products ....................................................................... 01-03-1 02 MAINTENANCE 01 - Table of contents ...................................................................... 02-01-1 02 - Periodic inspection chart ........................................................... 02-02-1 03 - Flushing and lubrication............................................................. 02-03-1 04 - Water-flooded engine................................................................ 02-04-1 05 - Storage ...................................................................................... 02-05-1 03 TROUBLESHOOTING 01 - Troubleshooting ........................................................................ 03-01-1 04 ENGINE 01 - Table of contents ...................................................................... 04-01-1 02 - Leak test ................................................................................... 04-02-1 03 - Removal and installation ........................................................... 04-03-1 04 - Magneto system ....................................................................... 04-04-1 05 - Top end ..................................................................................... 04-05-1 06 - Bottom end ............................................................................... 04-06-1 07 - Rotary valve............................................................................... 04-07-1 08 - Exhaust system......................................................................... 04-08-1 05 COOLING SYSTEM 01 - Table of contents ...................................................................... 05-01-1 02 - Circuit, components and care ................................................... 05-02-1 06 FUEL SYSTEM 01 - Table of contents ...................................................................... 06-01-1 02 - Fuel circuit ................................................................................. 06-02-1 03 - Air intake ................................................................................... 06-03-1 04 - Carburetor ................................................................................. 06-04-1 07 LUBRICATION SYSTEM 01 - Table of contents ...................................................................... 07-01-1 02 - Oil injection system................................................................... 07-02-1 03 - Oil injection pump ..................................................................... 07-03-1 08 ELECTRICAL SYSTEM 01 - Table of contents ...................................................................... 08-01-1 02 - Ignition system.......................................................................... 08-02-1 03 - Charging system ....................................................................... 08-03-1 04 - Starting system ......................................................................... 08-04-1 05 - Instruments and accessories .................................................... 08-05-1 06 - Digitally encoded security system ............................................ 08-06-1 09 PROPULSION SYSTEM 01 - Table of contents ...................................................................... 09-01-1 02 - Jet pump ................................................................................... 09-02-1 03 - Drive system ............................................................................. 09-03-1 04 - Reverse system ........................................................................ 09-04-1 05 - Variable trim system ................................................................. 09-05-1 TABLE OF CONTENTS www.SeaDooManuals.net

II 10 STEERING SYSTEM 01 - Table of contents ...................................................................... 10-01-1 02 - SPX model ................................................................................ 10-02-1 03 - GTS model ................................................................................ 10-03-1 04 - GS, GSX Limited, GTI and GTX Limited .................................... 10-04-1 05 - XP Limited ................................................................................ 10-05-1 06 - Alignment ................................................................................. 10-06-1 11 SUSPENSION 01 - Table of contents ...................................................................... 11-01-1 02 - Direct action suspension .......................................................... 11-02-1 12 HULL/BODY 01 - Table of contents ...................................................................... 12-01-1 02 - Adjustment and repair .............................................................. 12-02-1 13 TECHNICAL DATA 01 - SPX model ................................................................................ 13-01-1 02 - GS and GSX Limited ................................................................. 13-02-1 03 - XP Limited ................................................................................ 13-03-1 04 - GTS model ................................................................................ 13-04-1 05 - GTI and GTX Limited................................................................. 13-05-1 14 WIRING DIAGRAMS 01 - Wiring diagrams ........................................................................ 14-01-1 TABLE OF CONTENTS www.SeaDooManuals.net

III SAFETY NOTICE 0 This manual was primarily published to be used by watercraft technicians trained by the manufactur- er who are already familiar with all service and maintenance procedures relating to Bombardier made Sea-Doo watercraft. Please note that the instructions will apply only if proper hand tools and special service tools are used. It is understood that this manual may be translated into another language. In the event of any discrepan- cy, the English version shall prevail. The content depicts parts and/or procedures applicable to the particular product at its time of manufac- ture. It does not include dealer modifications, whether authorized or not by Bombardier, after manufac- turing the product. The use of Bombardier parts is most strongly recommended when considering replacement of any com- ponent. Dealer and/or distributor assistance should be sought in case of doubt. Torque wrench tightening specifications must be strictly adhered to. Locking devices (ex.: locking disk, lock nut) must be installed or replaced with new ones, where specified. If the efficiency of a locking device is impaired, it must be renewed. This manual emphasizes particular information denoted by the wording and symbols: NOTE: Indicates supplementary information needed to fully complete an instruction. Although the mere reading of such information does not eliminate the hazard, your understanding of the information will promote its correct use. Always use common shop safety practice. This information relates to the preparation and use of Bombardier watercraft and has been utilized safely and effectively by Bombardier Inc. However, Bombardier Inc. disclaims liability for all damages and/or injuries resulting from the improper use of the contents. We strongly recommend that any services be carried out and/or verified by a highly skilled professional technician. It is understood that certain modifications may render use of the watercraft illegal under existing federal, provincial and state regulations. ◆ WARNING Identifies an instruction which, if not followed, could cause serious personal injury including possibility of death. - CAUTION Denotes an instruction which, if not followed, could severely damage watercraft components. SAFETY NOTICE www.SeaDooManuals.net

1998 Seadoo GTX service manual.

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