SeaDoo 4-TEC Series (GTI, GTI SE, GTX, GTX Supercharged, GTX Limited, GTX WAKE, RXP, RXT) Watercraft Workshop Service Repair Man

2006 Shop Manual 4-TEC Series

Legal deposit: National Library of Quebec National Library of Canada 2006 All rights reserved. No parts of this manual may be reproduced in any form without the prior written permission of Bombardier Recreational Products Inc. (BRP) ©Bombardier Recreational Products Inc. (BRP) 2006 Technical Publications Bombardier Recreational Products Inc. (BRP) Valcourt (Quebec) Canada Printed in Canada ®TMRegistered trademarks of Bombardier Recreational Products Inc. (BRP) or its affiliates. 4-TECTM DESS™ (Digitally Encoded Security System) GTI™ O.P.A.S.™ (Off-Power Assisted Steering) ROT AX® RXP™ RXT™ SEA-DOO® SEA-DOO® Learning Key™ VTS™ (Variable Trim System) XP-S™ This document contains the trademarks of the following companies: AMP© is a trademark of Tyco Electronics Corporation Gelcote® is a trademark of Gelcote International Limited GTxr is a trademark of Castro! Ltd. Used under license Loctite® is a trademark of Loctite Corporation Molykote© is a trademark of Dow Corning Corporation Snap-on® is a trademark of Snap-on Tools Corporation Spray-Ninet is a trademark of Korkay System Ltd

TABLE OF CONTENTS SAFETY NOTICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . • . . • . VIII INTRODUCTION . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . IX GENERAL INFORMATION......................................................................................... IX HULL IDENTIFICATION NUMBER (H.I.N.).. ................ .... ....... .... .... .. .. ................ ............. IX ENGINE IDENTIFICATION NUMBER (E.I.N.) .................................................................... X ARRANGEMENT OF THIS MANUAL, ILLUSTRATIONS AND PROCEDURES .. . . .. . . .. .. .. .. ... ..... ..... X ENGINE EMISSIONS INFORMATION .......................................................................... XIV WORKING ON WATERCRAFT ................................................................................... XIV SELF-LOCKING FASTENERS PROCEDURE ................................................................... XIV LOCTITE APPLICATION PROCEDURE.......................................................................... XV TIGHTENING TORQUES ......................................................................................... XIX 01 MAINTENANCE 01 - MAINTENANCE CHART....................................................................................... 1 02 - PRESEASON PREPARATION . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . .. . . .. . . . . . . . . . . . . . . .. . . .. . .. . . . .. . .. . . . .. .. .. . . .. 3 03 - STORAGE PROCEDURES....................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PROPULSiON SYSTEM .. FUEL SYSTEM .. ENGINE . ELECTRiCAL SYSTEM .. 5 6 7 VEHICLE.. . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . .. . . . . . . . . . . .. . . . . . . 7 CHECKLIST . 8 04- SPECIAL PROCEDURES ....................................................................................... 9 TOWNG THE WATERCRAFT IN WATER .. SUBMERGED WATERCRAFT .. WATER-FLOODED ENGINE. 02 TROUBLESHOOTING . ................... 9 9 10 01- TROUBLESHOOTING CHART .............................................................................. 13 ENGINE. STARTING SYSTEM ELECTRICAL SYSTEM. PROPULSION .. STEERir'-JG SYSTEM .... 03 ENGINE 13 22 23 24 24 01 - ENGINE REMOVAL AND INSTALLATION................................................................ 25 GENERAL ...................................................................................................... 25 PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ENGINE REMOVAL . CLEANING. INSTALLATION ... 25 29 29 ENGINE ALIGNMENT.. . . . . . . . . . . . . .. . . . .. . . . . . . . . . . . .. . . . . . . . 29 02 - ENGINE LEAK TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . .. .. . . .. . 33 PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. . 34 03 - AIR INTAKE SYSTEM........................................................................................ 37 INSPECTION ... REMOVAL. 39 39 INSTALLATION . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 40 04- INTAKE MANIFOLD AND INTERCOOLER................................................................ 41 PROCEDURES ................................................................................................ 45 INTAKE MANIFOLD ................ . . .............. 45 INTERCOOLER .. 50

TABLE OF CONTENTS II 05 - SUPERCHARGER............................................................................................. 53 INSPECTION(SUPERCHARGER INSTALLED) ..... REMOVAL. DISASSEMBLY .. PARTS INSPECTION .......................... . ASSEMBLY ... . .......................... 55 . ...................... 56 57 . .......................... 59 60 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. . .. . . .. . . . .. . .. . . . . . . . . 64 06- EXHAUST SYSTEM .......................................................................................... 67 GENERAL ...................................................................................................... 69 EXHAUST SYSTEM COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 MAINTENANCE . . .. .. . .. . .. . . .. . . .. . . .. .. . . .. .. . . .. . . .. . . . . . . .. . . .. . . .. . . . .. . .. . . .. .. .. .. .. . . . .. . . .. . .. .. .. .. 72 EXHAUST SYSTEM FLUSHING. . . . .. . . .. .. . . .. . . . . . . . . . . . . . . .. .. . . . . .. .. .. . . .. .. . .. . 72 PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 EXHAUST PIPE. EXHAUST MANIFOLD .. MUFFLER .. RESONATOR ............ . 74 77 78 78 EXHAUST OUTLET.. . . . . . . . . . . . . . . . . . . . . . 79 07 - PTO HOUSING AND MAGNETO .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. . .. .. . .. .. .. .. .. .. 81 GENERAL ...................................................................................................... 83 PROCEDURES ................................................................................................ 83 PTO HOUSING PTO SEAL ... COUPLING .. STATOR. . ......... . ROTOR A'\JD TRIGGER WHEEL .............. . RING GEAR. STARTER DRIVE 83 86 86 87 88 89 90 OIL SPRAY NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .. .. . . .. . .. . . .. . .. . .. . 91 08 - LUBRICATION SYSTEM..................................................................................... 93 MAINTENANCE............. ...... . ...................................................................... 96 OIL LEVEL VERIFICATION .. OIL CHANGE ' ...... ' 96 . . .. ' 96 OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. .. . . 97 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 ENGINE OIL PRESSURE............................... . ... ............. ............... . ...... 98 PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 PTO OIL STRAINER .. SUCTION PUMP OIL STRAINER .. ENGINE OIL PRESSURE REGULATOR ........................ . OIL PRESSURE PUMP .. OIL SUCTiON PUMP ... OIL SEPARATOR COVER. 99 100 102 102 106 108 TOPS VAlVE . .. . . .. . . . . . . . . .. 110 OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .. .. .. .. .. .. . .. .. . .. . . .. . . . . . .. . . . . . 111 09- COOLING SYSTEM ......................................................................................... 113 GENERAL ..................................................................................................... 116 CIRCUIT .............. . 116 TECHNICAL SPEC! FICATIONS . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. .. . .. .. . .. . . . . . . . . . . . .. . . . .. . . . .. . 116 INSPECTION ................................................................................................. 116 PRESSURE CAP ... 116 HOSES AND CLAMPS. . .............................................................................. 116 COOLINGSYSTEMLEAKTEST ....................................................................... 116 MAINTENANCE . . . . . . . . . . .. . . . . . . .. . . .. . . . . . . .. . . .. . . .. . . .. . . . . . . . . . ... . . .. . . .. . . . . . . . . . . .. . . .. . . .. . . .. .. . . . 117 COOLANT REPLACEMENT . . . . . . . .. . . . . . . . .. . . . .. . .. .. . . .. .. . .. .. . . . . .. .. .. . . .. . 117 PROCEDURES ............................................................................................... 119

TABLE OF CONTENTS CLAMPS .. WATER PUMP HOUSiNG ..................... . WATER PUMP IMPELLER .............. . THERMOSTAT .. 119 120 121 121 ROTARY SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 10- CYLINDER HEAD ............................................................................................ 125 GENERAL ..................................................................................................... 127 PROCEDURES ............................................................................................... 127 EXHAUST MANIFOLD. VALVE COVER. ROCKER ARM .. CAMSHAFT TMING GEAR .. T MING CHAIN ... . CYLINDER HEAD .. . CAMSHAFT. VALVE SPRING . VALVE. 11 - CYLINDER BLOCK .......................................................................................... . GENERAL .................................................................................................... . PROCEDURES .............................................................................................. . TIMING CH.A;N. CHAI~~ TENSIONER .. PISTON/CONNECTING ROD PISTON RINGS. CRAf\KSHAFT ... BALANCER SHAFT. CYLINDER BLOCK 04 ENGINE MANAGEMENT (1503 4-TEC) 127 127 128 131 132 132 134 135 137 143 146 146 146 146 147 151 153 157 160 01 - OVERVIEW................................................................................................... 165 GENERAL ..................................................................................................... 166 OPERATING PRINCIPLE .................................................................................... 166 AIR lf\jDUCTiON . . .. . . . . . . . . . . . . . . . . . . .. . . . 166 FUEL SYSTEM. . . . . . . . . . . . . . . 167 EL.ECTRICAl. SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . 168 ENGINE MANAGEMENT SYSTEM (EMS) .............................................................. 171 EL.ECROJ\ C FUEL INJECTION. Gr,J ITIOf\j SYSTEM ... E\IG NE MODES OF OPERATION. 171 171 171 ~v10NITORING SYSTEM. 172 DIAGNOSTIC MODE.. . . . . . . . . . . . . . .. . . . 172 ENGiNE MANAGEMENT SYSTEM DIAGRAM .. .. . ....... 173 02- EMS DIAGNOSTIC AND COMMUNICATION TOOLS ................................................. 175 GENERAL........................................................... . ..................................... 175 DIAGNOSTIC ................................................................................................. 176 MONITORING SYSTE:\11. 176 FAULTCODES.. .............. .......... 177 COMMUNICATION TOOLS ................................................................................ 179 MPI IMUL_T-PURPOSE INTERFACE) . . . . . . . . .. 179 MPI-2 (MULTI-PURPOSE INTERFACE)... . . . . .. . . . . . . . . . .. . . 181 B.U.D.S. SOFTWARE . ............. . 182 03- ADJUSTMENT AND REPAIR PROCEDURES ........................................................... 185 GENERAL ..................................................................................................... 185 FUEL SYSTEM .. 185 E_ECTRICAL SYSTEM . . . . .. . . .. .. 186 BASIC ADJUSTMENTS .................................................................................... 191 Ill

TABLE OF CONTENTS IDLE SPEED. THROTTLE CABLE. CLOSED THROTTLE AND IDLE ACTUATOR RESET .... 191 191 192 IGNITION TIMING .. . . .. . . .. .. . .. . 192 REPAIR PROCEDURES ..................................................................................... 192 ENGINE CONTROL MODULE (ECM) . MULTI-PURPOSE ELECTRONIC MODULE IMPEM) .............. . FUEL INJECTOR THROTTLE BODY .. THROTTLE POSITION SENSOR (TPSI . . ................. . IDLE BYPASS VALVE ...................................... . CRANKSHAFT POSITION SENSOR (CPS) CAMSHAFT POSITION SENSOR (CAPS) .. MANIFOLD AIR TEMPERATURE SENSOR !MATS). COOLANT TEMPERATURE SENSOR (CTS) . MANIFOLD AIR PRESSURE SENSOR (MAPS). EXHAUST GAS TEMPERATURE SENSOR IEGTSI . KNOCK SENSOR (KS) ... OIL PRESSURE SENSOR (OPS) ... TOPS SWITCH ... 192 193 194 196 197 199 199 200 201 202 202 203 204 204 205 05 FUEL SYSTEM 01- FUEL TANK AND FUEL PUMP ............................................................................ 207 GENERAL ..................................................................................................... 209 INSPECTION ................................................................................................. 209 FUEL SYSTEM LEAK TEST .. 209 FUEL PUMP PRESSURE TEST. . . . . . . . . .. . . . . . . .. . . 211 PROCEDURES ............................................................................................... 212 FUEL HOSES AND OET!KER CLAMPS .. FUEL FILTER. FUEL TANK ...................... . FUEL PUMP 212 213 213 215 06 ELECTRICAL SYSTEM IV 01- IGNITION SYSTEM ......................................................................................... 219 GENERAL ..................................................................................................... 221 PROCEDURES ............................................................................................... 221 IGNITION COIL.. 221 SPARK PLUGS. 223 02 - CHARGING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 GENERAL ..................................................................................................... 227 TESTING PROCEDURE ..................................................................................... 227 RECTIFIER/REGULATOR . STATOR. BATTERY .. 03- STARTING SYSTEM ....................................................................................... . GENERAL .................................................................................................... . TEST .......................................................................................................... . ELECTRICAL CABLES OR CONNECTIONS ... FUSE ................................................... . ENGINE CONTROL MODULE iECMI .......... . 228 228 230 237 240 240 240 240 240 ENGINE START/STOP SWITCH . . . . . . . . . . . . . . . . . . . .. .. .. . 240 SOLENOID.. . . . . . . . . . . . . . . . . . . . . . . .. . . . .. 241 PARTS REPLACEMENT ..................................................................................... 242 STARTER .. STARTER GEAR 242 243

TABLE OF CONTENTS 04- DIGITALLY ENCODED SECURITY SYSTEM (DESS) ................................................... 245 GENERAL... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 KEY PROGRAMMiNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 05 - GAUGE, SENSORS AND FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 GENERAL ..................................................................................................... 249 FUSES .. 250 INFORMATION CENTER . . . . . . . . . . 252 PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 INFORMATION CENTER. . . .................. . FUEL BAFFl_E PICK~UP SENDER .. WATER TEMPERATURE SENSOR. COMPASS. SPEED SENSOR .. DEPTH GAUGE 07 PROPULSION 254 256 256 256 257 257 01- JET PUMP .................................................................................................... 259 GENERAL ..................................................................................................... 262 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 IMPELLER CONDITIO~ . IMPELL.ER/1!\/EAR RING CLEARANCE. 262 262 LEAK TES~... 262 PROCEDURES ............................................................................................... 263 SACRIFICIAL ANODE.. 263 VENTURi 263 JET PUMP HOUSING.. 264 IMPELLER COVER. . 266 IMPELc.ER. 267 WEAR RiNG 269 IMPELLER SHAFT AND BEARING . 270 02 - DRIVE SYSTEM.............................................................................................. 275 GENERAL ..................................................................................................... 277 MAINTENANCE ............................................................................................. 277 CORROSION PROTECTION . . . . . . . . . . . . . 277 PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277 DR,VE SHAFT. 277 BOOT.. 284 CARBON RII\G . 284 03 - REVERSE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 GENERAL ..................................................................................................... 287 PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 REVERSE CABLE .. REVERSE CABLE LEVER. SHIFT LEVER .. REVERSE CABLE SUPPORT .... SHIFT LEVER HOUSING .. REVERSE GATE . PIVOT SUPPORT. UNK ROD. PIVOT TRIANGLE .. 287 288 289 290 290 291 291 291 292 PIVOT A.RM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 04- VARIABLE TRIM SYSTEM ................................................................................. 293 GENERAL ..................................................................................................... 295 TEST ........................................................................................................... 295 SWITCH .............. . 295 v

TABLE OF CONTENTS MOTOR .. . . . . . . .. .. . .. .. . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 295 CONTROL MODULE..... . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 CONTROL MODULE AND MOTOR 295 08 STEERING SYSTEM 01 - STEERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 GENERAL ..................................................................................................... 301 ADJUSTMENT ............................................................................................... 301 STEERING ALIGNMENT....... 301 PROCEDURES ............................................................................................... 302 NOZZLE . . . .. .. HANDLEBAR GRIP STEERING COVER STEERING PADDING . HANDLEBAR .... STEERING CABLE SUPPORT. STEERING SUPPORT ..... STEERING STEM HANDLEBARSUPPORT ..................... . 302 302 303 304 305 306 307 308 308 STEERING CABLE.. . 309 02- OFF-POWER ASSISTED STEERING (O.P.A.S.I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311 GENERAL ..................................................................................................... 314 PROCEDURES ............................................................................................... 314 FILTER.. 314 VALVE WATER HOSE .............................. . SIDE VANE . CYLINDER SUPPORT ... TIE ROD .... SEALED TUBE .. CROSS SUPPORT PLATE . 315 316 316 317 319 320 320 09 HULUBODY VI 01 - ADJUSTMENT AND REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323 GENERAL ..................................................................................................... 340 PARTS REPLACEMENT ..................................................................................... 340 DECALS .. GLOVEBOX ............... . SEAT ..... REMOVABLE SEAT COWLING ..... SEAT COVER. SEAT LATCH ... ENGINE COVER. STORAGE COMPARTMENT COVER ......... . STORAGE COMPARTMENT COVER HINGE .. STORAGE COMPARTMENT COVER SHOCK. STORAGE COMPARTMENT COVER LATCH STORAGE COMPARTMENT COVER INNER SHELL ............. . FRONT GRILL OF COMPARTMENT COVER .... ACCESS COVER ................ . CONSOLE... . .. . .. MIRROR ... DEFLECTOR AND/OR UPPER GRID .. SIDE MOLDING ...... . INLET GRATE ... . 340 340 342 343 343 344 345 345 347 347 348 348 351 352 352 354 354 355 355

RIDING PLATE .. JET PUMP SUPPORT .. . THRU-HULL FITTING .. . BUMPER .. WAKE PYLON ................... . SPONSON SPONSON ADAPTOR ............ . TABLE OF CONTENTS 356 357 358 359 359 360 361 DRAiN PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361 CARPET. .......... .... . ........... ......... .... ................ 362 CLEANING.................................................................................................... 362 SEAL .. BODY AND HULL .. 362 363 CARPET. . . . . . . . . .. .. . . . .. . . . . . . . .. .. . 363 REPAIR ........................................................................................................ 363 HULL AND BODY . TOOLS AND MATERIALS LIST . 10 TECHNICAL SPECIFICATIONS 363 366 01 - GTI AND GTI SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367 02 - GTX AND GTX WAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 03- GTX SUPERCHARGED AND GTX LIMITED ............................................................. 379 04 - RXP AND RXT MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 11 ELECTRICAL CONNECTORS AND WIRING DIAGRAM 01 - ELECTRICAL CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391 DEUTSCH CONNECTORS .. PACKARD CONNECTOR AMP CONNECTOR. ECM CONNECTORS .... . . .. . . ... ... 391 393 393 397 BATTERY AND STARTER CABLE TERMINALS 400 02 - WIRING DIAGRAM...... . . . . . .. . . .. . . .. . . .. . . . . . . .. . . .. . . .. . . . . . . . . . . . .. . . . .. .. . . .. . . .. . . . . . . .. . . .. . . .. .. . . . 403 WIRE COLOR CODES .. WIRE DIGIT CODES ......... . 403 403 VII

SeaDoo 4-TEC Series (GTI, GTI SE, GTX, GTX Supercharged, GTX Limited, GTX WAKE, RXP, RXT) Watercraft Workshop Service Repair Man

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