WHIRLPOOL CABRIO WASHER Repair Service Manual

L-81 JOB AID Part No. 8178583 AUTOMATIC WASHER CONSUMER CARE TECHNICAL EDUCATION GROUP PRESENTS MODELS: WTW6200S & WTW6300S

- ii - FORWARD This Whirlpool Job Aid, “Cabrio ™ Automatic Washer” (Part No.8178583), provides the In-Home Service Professional with information on the installation, operation, and service of the Cabrio ™ Automatic Washer. For speciﬁc information on the model being serviced, refer to the “Use and Care Guide,” or “Tech Sheet” provided with the washer. The Wiring Diagram used in this Job Aid is typical and should be used for training purposes only. Always use the Wiring Diagram supplied with the product when servicing the unit. GOALS AND OBJECTIVES The goal of this Job Aid is to provide information that will enable the In-Home Service Professional to properly diagnose malfunctions and repair the Cabrio ™ Automatic Washer. The objectives of this Job Aid are to: • Understand and follow proper safety precautions. • Successfully troubleshoot and diagnose malfunctions. • Successfully perform necessary repairs. • Successfully return the washer to its proper operational status. Copyright © 2006, Whirlpool Corporation, Benton Harbor, MI 49022 WHIRLPOOL CORPORATION assumes no responsibility for any repairs made on our products by anyone other than authorized In-Home Service Professionals.

- iii - TABLE OF CONTENTS Page GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Washer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Model & Serial Number Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Model & Serial Number Label & Tech Sheet Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Agitator Wash Program/Selectability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 INSTALLATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 PRODUCT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Theory Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Washer Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Washer Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 COMPONENT ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Removing The Encoder And The User Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Removing The Water Inlet/Dispenser Valve Assembly, Power Supply Cord, And Machine/Motor Control & Pressure Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Removing A Dispenser, The Fresh Fill Inlet Valve, And The Lid Lock . . . . . . . . . . . . . . . . 4-6 Removing The Lid And A Lid Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Removing The Basket & Basket Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11 Removing The Drain And Recirculation Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Removing The Drive Motor & Rotor Position Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 Removing The Tub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 Accessing The Pressure Transducer Tubing, Recirculation Tube, And Drain Pump Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19 COMPONENT TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Water Inlet/Dispenser Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Drain Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Recirculation Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Lid Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Drive Motor Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 DIAGNOSTICS & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Display Fault/Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Diagnostic Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Diagnostic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Troubleshooting Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 Accessing & Removing The Electronic Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

- iv - — NOTES —

1-1 GENERAL WASHER SAFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.” These words mean: All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed. You can be killed or seriously injured if you don’t immediately follow instructions. You can be killed or seriously injured if you don’t follow instructions.

1-2 MODEL & SERIAL NUMBER DESIGNATIONS MODEL NUMBER SERIAL NUMBER SERIAL NUMBER C T 41 10200 MANUFACTURING SITE C = Clyde, OH YEAR OF PRODUCTION T = 2006 WEEK OF PRODUCTION 41 = 41st Week PRODUCT SEQUENCE NUMBER MODEL NUMBER W T W 6 2 00 S W 0 BRAND W = Whirlpool E = Estate R = Roper I = Inglis ACCESS / FUEL T = Top Load G = Gas F = Front Load H = Horizontal W = Work Space V = Vertical E = Electric PRODUCT W = Washer P = Pedestal D = Dryer B = Combo T = Thin Twin C = Compact SERIES 1 = Innovation 6 = Oasis 2 = Commercial 7 = Merloni 3 = Compact 8 = Horizon 4 = Stack 9 = Duet/Combo 5 = LEAP PRICE POINT LEVELS (1 - 7) TRADE PARTNER 00 = Brand 30 = NATM 10 = SBC 40 = Lowe’s 20 = Best Buy YEAR OF INTRODUCTION S = 2006 T = 2007 COLOR CODE W = White w/Silver Metallic Console G = Biscuit w/Gold Metallic Console B = Black w/Black Metallic Console ENGINEERING CHANGE 0 = Basic Original Release 1 = First Revision

1-3 MODEL & SERIAL NUMBER LABEL & TECH SHEET LOCATIONS The Model/Serial Number Label and Tech Sheet locations are shown below. Model/Serial Number Location Tech Sheet Location (Access Under Cabinet Top)

1-4 SPECIFICATIONS MODEL NUMBERS WTW6200SW WTW6300SW, G, B PRIMARY FEATURES CAPACITY (DOE) 3.8 CU. FT. 3.8 CU. FT. USABLE CAPACITY 18 LBS (8.16 KG) 18 LBS (8.16 KG) MAX SPIN SPEED 950 950 EXTERIOR LID FINISH POWDER COAT POWDER COAT LID SOLID GLASS TOP FINISH POWDER COAT POWDER COAT AGITATOR DUAL ACTION DUAL ACTION SOUND PACK Q. WASH Q. WASH PLUS TUB WRAP NO NO MASTIC (FRONT) 1 - 4 X 12 PIECE 1 - 4 X 6 PIECE CABINET PAD NO YES LID SEALS NO YES MAIN DRIVE MOTOR BRUSHLESS PERM MAGNET BRUSHLESS PERM MAGNET DISPENSERS 3 (ECONOMY) 3 (ECONOMY) MAIN DETERGENT YES YES TYPE FLUSH FLUSH CAPACITY 2/3 CUP 2/3 CUP BLEACH YES YES TYPE FLUSH/TIMED FLUSH/TIMED CAPACITY 1 CUP 1 CUP FABRIC SOFTENER YES YES TYPE AGITATOR CUP FLUSH/TIMED CAPACITY 1/2 CUP 1/2 CUP CYCLE DEFINITIONS # OF CYCLES 7 HEAVY DUTY NORMAL WHITEST WHITES DELICATES PERM PRESS / CASUAL HANDWASH / WOOL DARKS / COLORS 7 HEAVY DUTY NORMAL WHITEST WHITES DELICATES PERM PRESS / CASUAL HANDWASH / WOOL DARKS / COLORS OPTIONS FINAL SPIN SPEEDS VARIABLE / NON SELECTABLE VARIABLE / NON SELECTABLE SOAK PRE SOAK SOAK (AUTO) CATALYST OPTIONS DEEP CLEAN EXTRA RINSE DEEP CLEAN EXTRA RINSE

1-5 MODEL NUMBERS WTW6200SW WTW6300SW, G, B SECONDARY EOC OFF / LOUD OFF / LOUD TIME REMAINING YES YES TEMPS 4 ATC 4 ATC ATC TEMPS H/C , W/W, W/C, C/C H/C , W/W, W/C, C/C AUTO WATER LEVEL YES YES WATER LEVELS SMALL - 3.1˝ (8 CM) ABOVE BASKET BOTTOM MEDIUM - 8.5˝ (22 CM) ABOVE BASKET BOTTOM LARGE - 9.5˝ (24 CM) ABOVE BASKET BOTTOM SUPER - 12˝ (30 CM) ABOVE BASKET BOTTOM SMALL - 3.1˝ (8 CM) ABOVE BASKET BOTTOM MEDIUM - 8.5˝ (22 CM) ABOVE BASKET BOTTOM LARGE - 9.5˝ (24 CM) ABOVE BASKET BOTTOM SUPER - 12˝ (30 CM) ABOVE BASKET BOTTOM SOIL LEVELS 3 3 STATUS LED’S WASH (4) / STATUS (3) SOAK WASHING RINSING SPIN DONE ADD-A-GARMENT LID LOCKED WASH (4) / STATUS (3) SOAK WASHING RINSING SPIN DONE ADD-A-GARMENT LID LOCKED ADDITIONAL COLORS WHITE WHITE / BISCUIT / BLACK SIZE ( W X D X H ) 28 X 27 X 42 IN (71.2 X 68.5 X 106.6 CM) 28 X 27 X 42 IN (71.2 X 68.5 X 106.6 CM) WEIGHT (IN CARTON) 165 LBS (74.8 KG) 165 LBS (74.8 KG)

1-6 AGITATOR WASH PROGRAM / SELECTABILITY D = Default Setting x = Selectable Setting o = Not Selectable

WHIRLPOOL CABRIO WASHER Repair Service Manual

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