Onan CCK industrial engine parts manual

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INDEX Base, Oil 8 Bearing, Camshaft 4 Bearing, Crankshaft 10 Block, Cylinder 4 “ Box$ BFeaker - Ingnition 20 Cable, Spark Plug Camshaft 7 Carburetor 16 Cleaner, Air 14 Coil, Ignition 19 Crankshaft 6 Element, Air Cleaner 14 Element, Breather 4 Flywheel 6 Gauge, Oil 8 Governor 11, 12 Gearcase 9 Guide, Valve 4 Head, Cylinder 4 Hose, Breather 4 Housing, Blower 22 Housing, Cylinder Air 22 Indicator,Oil Level 8 Kit, Repair - Carburetor 16 Kit, Repair - Fuel Pump 14 Line, Fuel 14 Manifold, Exhaust 14 Manifold, Intake 14 Piston 10 Plug, Spark 19 Points, Ignition 20 Pump, Fuel 14 Pump, Oil 8 Rod, Connecting 10 Seat, Valve 4 Set, Gasket - Engine 23 Set, Ring - Piston 10 Tappet 4 Valve, Exhaust 4 Valve, Intake 4

This catalog applies to the industrial CCK and CCKA Engines listed below and factory installed options. Parts are arranged in groups of related items. Each illustrated part is identified by a reference number corresponding to the same reference number in the parts list for that group. Parts illustrations are typical. Using the MODEL and SPEC NO. from the engine nameplate, select the Parts Key No. (1, 2, etc., in the last column) that applies to your Engine Model and Spec No. This Parts Key No. represents piwts that differ IF--= =,-=? I model% ‘u’#ass otherwise mentioned in the description, parts are interchangeable between models. Right and left engine sides are determined by lacing the Mowr end (front) of the engine. CCK-S/797 CCK-S/797 CCKA-S/l627 CCKA-S/2316 CCKA-S/2583 CCKA-S/2597 CCKA-S/2737 CCKA-S/2744 CCKA-S/2976 CCKA-S/3166 CCKA-S/3522 3 Parts Key Number 1 Parts Key Number 2 Parts Key Number 3 Parts Key Number 4 Parts Key Number 5 Parts Key Number 6 Parts Key Number 7 Parts Key Number 8 Parts Key Number 9 Parts Key Number 10 Parts Key Number 11

SQA Al 2 REF. PART QTY. woe MO* USED .. —.-. PART DESCRIPTION 1 110-1418 1 tBlock, Cylinder - Includes 2 110-1283 1 $Cover, Timing Control 3 123-0129 1 Tube, Breather - Parts Key 3A 123-0953 1 Tube, Breather - Parts Key 6 110-0666 2 Cover, Valve Compartment Parts Marked 1 thru~ 9thru 11 “-

REF. MO. 7 9 10 10A 11 12 13 15 16 17 Is 19 20 21 23 24 25 26 2? 28 29 30 31 32 33 34 35 36 30 39A 41 42 43 44 45 PART m. 110-0667 800-0512 502-0020 505”0057 110-0892 ~~o-~fJ84 110-0883 101-04s0 101-0450-02 101-0450-10 101-0450-20 101-0450”30 104”0575 101-0115 101-0316 101-0367 509-0041 516-0072 123-0104 526-0063 850-0045 120-0386 110-0881 110-0880 110-0872 110-0872-02 110-0872-05 110-0872-10 110-0872-25 110-0902 110-0539 110-0893 110-0639 115-0006 115-0006-05 110-0904 110-0879 114-0022 800-0012 526-0122 123-0954 123-0073 123-0865 123-0958 509-0117 123-0951 809-0035 QTY. 2 5 1 1 2 1 1 2 2 2 2 2 2 1 1 2 1 4 1 2 5 1 2 2 2 2 2 2 2 4 4 2 8 4 4 2 8 10 2 1$ 1 1 1 1 1 1 1 PAR? DESCRIPTION Gasket, Valve Cover Screw, Cap - 5/16’’-18 X 1“ Elbow, SWvmt - Oil L.fne Plug - 1/8” Gasket, Cylinder Head Head, Cylinder - RH Head, Cylinder - LH Bearing, Crankshaft Bearing, Crankshaft .002 U.S. Bearing, Crankshaft .010 U.S. Bearing, Crankshaft .020 U.S. Bearing, Crankshaft .030 U.S. tWasher, Crankshaft Bearing tGasket Kit, Bearing Plate Plate, Bearing tBearing, Camshaft Seal, Bearing Plate Pin, Main Bearing Stop Valve, Breather Tube Washer, Valve Compartment Cover Washer, Lock tTube, Crankcase Oil Valve, Intake Valve, Exhaust tInsert, Exhaust Valve Seat - Std. ?Insert, Exhaust Valve Seat - .002 0.S. tInsert, Exhaust Valve Seat - .005 0.S. tInsert, Exhaust Valve Seat - .010 0.S. t~nsert, Exhaust Valve Seat - .025 0.S. tGuide, Valve Spring, Valve Washer, Valve Spring l?eta~ner Lock, Valve and Spring Retainer Tappet, Valve Tappet, Valve ,005 0,S. f?otocap, Exhaust Valve Screw, Cyl. lid. 5/16’’-18 X 1-1/4” Screw, Cyl. Hd. 5/16’’-18 x 1-3/4” Screw, Valve Compartment Cover Washer, Cyl. Hd. Cap, Breather Parts - Key 9 thru 11 Cap, Breather Parts - Key 1 thru 8 Baffle, Breather Tube - Parts Key 9 thru 11 Screen, Breather Tube - Parts Key 9 thru 11 Seal, “O” Ring Breather Tube - Parts Key 9 thru 11 Clamp, Breather Tube - Parts Key 9 thru 11 Screw, Pan Head - #8 x 3/4” - Parts Key 9 thru 11 ?- Parts included in 110--1418 Cylinder Block.

REF. NO. 1 2 3 4 5 8 9 10 11 16 17 18 4 PART NO. 526-0017 515-0002 515-0227 104-0170 192-0308 160-0761 q-60+J72 518-0014 104-0043 ;;:-;::; 104~0032 850-0055 134-2824 QTY. USED PART DESCRIPTION Washer, Wheel Mounting Key, Mheel Mounting Parts Keys 1 & 2 Key, Wheel Mounting Parts Keys 3 thru 11 Screw, Wheel Mounting SF@a~e$Rope Fl=wheel Parts Keys 1 & 2 Flywheel Parts !(eys3 thru 11 Lock, CrankshaftGear Washer Washer, CrankshaftGear Ret. Crankshaft - Incs. Keys Key, CrankshaftGear Mtg. fiear,Timing - Crankshaft Washer, Lock - FlywheelMtg. Guard, Flywheel Capscrew

REF. No. 1 2 3 4 5 6 7 ; :: 12 13 Jg 15 16 17 18 PART m. 150-0078 150-1695 510-0015 150-1257 150-0077 105-C?332 105-0004 ~ ml ?05-0234 105-0295 150-0075 160-0789 160-1049 516-0146 516-0172 160-0726 110-1283 160-0727 160-1051 518-0129 160-0791 516-U 44 17 QTY. USED 1 1 5 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 1 4 PART’ DESCRIPTION . Ring, Camshaft Center Cup, Governor Ball, Fly - Governor Spacer, Gov. Flyball Plate, Gov. Flyball le “14 PIn Gear,-Timing--Camshaft !iasher,CamshaftGear Thrust Key, Camshaft Gear Mtg. Camshaft - Inc. Center Pin & Spark Advance hlech,Pins Parts Key 1 ii2 Camshaft- Inc. Center Pin & Spark Advance Mech. Pins Parts Key 3 thru 11 Pin, Camshaft Center Weight Assy., Timing Control Parts Key 1 & 2 Weight Assy., Timing Control Parts Key 3 thru 11 Pin, Grooved - Timing Control o parts Key 1-2 Pin, Grooved -Timing Control - Parts Key3 thru 11 Retatner, Timing Control Parts Key 1-2 Cover, Timing Control Spring, Timing Control Parts Key 1 &2 Spring, Timing Control Parts Key3 thru 11 Ring, Timing Control Lock Cam, Timing Ptn, Roll-Cam & Timing Control 7

n OIL BASE 8 OIL PW I 4* w 17 ~~F. ● 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 25 26 27 28 29 PART NO. 123-0762 123-0191 102-0158 102-0468 102-0469 120-0187 505-0056 505-01iO i23-0674 ;;$;:;; 120~0413 801-0048 120-0140 120-0398 120-0161 526-0066 501-0004 502-0005 ;;:-::;: :3;:;:;: 850=0040 800-0007 QTY. USED 1 1 : 1 1 1 i 1 1 1 1 1 1 1 1 .1 1 1 1 4 4 2 4 2 5 -t A 27-1 PART DESCRIPTION Cap & Indicator,Oil Fill Gasket, Oil Fill Cap Gasket, Oil Base Mounting Base, Gil - Parts Key 3 Base, Oil - Parts Key 1 Stud & Nut, Oil BY+SS Parts Key 1 & 2 Plug, Oil Drain - Parts Plug, Oil Drain - Parts Tube, Oil Ffll Gasket, Oil Fill Tube Pump, oil ~hru 11 82 Adjusting Key 3 thru 11 Key 1 & 2 Cup;”Oil Pump Intake Screw, Oil By==PassAdjusting- Parts Key 3 thru 11 Spring, By-Pass Valve Valve, By-Pass Gasket Kit, Oil Pump Washer, Copper - 25/64” ID X 9/16” OD X 1/16” Thk. Line, Oil Elbow, Oil Line Gauge, Oil Screw, Cap -Oil Base to Block Washer, Lock Oil Base to Block Screw, Self-Locking- Oil Fill Tube Masher, Lock-Oil Pump &Oil Fill Tube Screw, Cap - Oi1 Pump Mtg. 8

REF. PART NO* No. 1 103-0207 103-0667 2 510-0013 3 150-0377 150-1542 4 150=-0620 150-1187 5 518-0129 6 516-0130 7 510-0008 510-0013 8 510-0(914 9 150-0678 10 150-1000 11 509-0008 13 103-0011 14 509-0040 19 800-0032 800-0034 20 850-0045 21 516-0141 22 815-0181 24 815-0046 4 4! 3 -—a~ r b T p22 s 13 \ 10 ;e. I 24 L 1 1 ~ 1 7 1 1 1 1 1 1 1 1 1 1 1 1 4 1 5 2 1 Screw - #1O-32 x 1/2”” 2 Screw - #8-32 x 3/8” PART DESCRIPTION Gearcase Parts Key 1 thru 6 (Include parts marked ~) Gear’case Parts Key 7 thru 11 (Include parts marked *) t~earlngg Needle - Upper tShaft & Arm Assy, Gov. Parts Key 1 thru 6 * Shaft & Arm Assy, Gov. Parts Key 7 thru 11 tYoke, Gov. Shaft Parts Key 1 thru 6 Yoke, Gov. Shaft Parts Key 7 t!m! 11 tRing, Retaining Parts Key 1 thru 6 *tPine Cup Stop tBearing, Needle - Lower - Parts Key 1 thru 6 Bearing, Needle - Lower - parts Key 7 thru 11 *tBall, Bearing *tC~iP, Sensitivity Adj. parts Key 3 thru 11 Extension, Arm-variable Speed Gov. *tSeal~ Oil Gasket, Gearcase *tSeal, Oil - Crankshaft Screw, Cap - 5/16“-18 x 1-3/4” Screw, Cap - 5/16“-18 x 2-1/4” Masher, Lock Pin t-Parts included in 103-0207 GearCase Assembly Parts Key 9 thru 11 *-Parts inc~uded in 103-0667 GearCase Assembly