ingersoll rand P185, XP185AWIR parts manual

, - , ,I • • ., '. , , I I ~ • i] ~ , PARTS MANUAL , COMPRESSOR MODEL P185, XP185AWIR This manual contains Important safety information. Do not dostroy this manual. This manual must be available to the personnel who operate and maintain this machine. <f!j) Ingersoll -Rand. Utility Equipment P.O. Box 868 - 501 Sanford Ave Mocksville, N.C. 27028 f I Book 22442842 (05/04) :-

r I ~ ,~ ~ ~ II , r 1 l- • '~ i II I I I I ,I TABLE OF CONTENTS [book title] TITLE Section A - PARTS FRAME ASSEMBLY A~2 FRAME ASSEMBLY A-3 DRAWBAR COMPLETE A-4 JACK ASSEMBLY A-5 RUNNING GEAR COMPLETE A-6 RUNNING GEAR COMPLETE A-7 13" TIRE & WHEEL A-8 15" TIRE & WHEEL A-9 TAIL LIGHT & BRAKE WIRING A-10 ENGINE & EXHAUST COMPLETE (P185) A-11 ENGINE & EXHAUST COMPLETE (P185) A-12 ENGINE & EXHAUST COMPLETE (P185) A-13 ENGINE and EXHAUST COMPLETE (XP185) A-14 ENGINE and EXHAUST COMPLETE (XP185) A-15 ENGINE and EXHAUST COMPLETE (XP185) A-16 ENGINE OVERHAUL GASKET SET (P185) A-17 ENGINE OVERHAUL GASKET SET (XP185) A-18 VALVE COVER and PVC BREATHER (P185) A-19 VALVE COVER and PVC BREATHER (XP185) A-2D VALVE COVER and PVC BREATHER (XP185) ,•.........•.............................. A-21 ROCKER ARM ASSEMBLY (P185) A-22 ROCKER ARM ASSEMBLY (P185) A-23 ROCKER ARM ASSEMBLY (XP185) 1-24 ROCKER ARM ASSEMBLY (XP185) ~-25 CYLINDER HEAD ASSEMBLY (P185) .4.-26 CYLINDER HEAD ASSEMBLY (P185) A-27 CYLINDER HEAD ASSEMBLY (P185) A-28 CYLINDER HEAD ASSEMBLY (P185) A-29 CYLINDER BLOCK ASSEMBLY (P185) A-3D CYLINDER BLOCK ASSEMBLY (P185) A-31 CYLINDER BLOCK ASSEMBLY (XP185) A-32 CYLINDER BLOCK ASSEMBLY (XP185) A-33 OIL PAN ASM. & SUMP TUBE A-34 FLYWHEEL (P185) A-35 FLYWHEEL (XP185) A-36 CAMSHAFT & IDLE GEARS (P185) A-37 CAMSHAFT & IDLE GEARS (XP185) '" A-38 CAMSHAFT & IDLE GEARS (XP185) " A-39 CRANKSHAFT & PISTONS (P185) A-40 CRANKSHAFT & PISTONS (P185) " A-41 CRANKSHAFT & PISTONS (XP185) A-42 CRANKSHAFT & PISTONS (XP185) A-43 TIMING GEAR HOUSING (P185) A-44 TIMING GEAR HOUSING (P185) A-45 TIMING GEAR HOUSING (XP185) A-46 TIMING GEAR HOUSING (XP185) A-47 INTAKE MANIFOLD (P185) A-48 INTAKE and TURBO EXHAUST MANIFOLD (XP185) A-49 INTAKE and TURBO EXHAUST MANIFOLD A-50 EXHAUST MANIFOLD (P185) A-51 WATER PUMP and THERMOSTAT (P185) A-52 WATER PUMP and THERMOSTAT (P185) A-53 WATER PUMP and THERMOSTAT (P185) A-54 WATER PUMP and THERMOSTAT (XP185) A-55 PAGE 1-1

TABLE OF CONTENTS [book title) TITLE PAGE WATER PUMP and THERMOSTAT (XP185) A-56 WATER PUMP and THERMOSTAT (XP185) A-57 INJECTION PUMP and FUEL LINES (P185) A-58 INJECTION PUMP and FUEL LINES (P185) A-59 INJECTION PUMP and FUEL LINES (P185) A-60 INJECTION PUMP and FUEL LINES (XP185) A-61 INJECTION PUMP and FUEL LINES (XP185) A-62 INJECTION PUMP and FUEL LINES (XP185) A-63 FUEL FILTER (P185) A-64 FUEL FILTER (P185) A-65 FUEL FILTER (XP185) A-66 FUEL FILTER (XP185) A-67 OIL FILTER (P185) A-68 OIL FILTER and OIL LINES (XP185) A-69 OIL FILTER and OIL LINES (XP185) A-70 OIL FILTER and OIL LINES (XP185) A-71 ELECTRICAL COMPONENTS (P185) A-72 ELECTRICAL COMPONENTS (XP185) A-73 COOLERS COMPLETE A-74 COOLERS COMPLETE A-7S FAN SHROUD. ~ A-76 FAN SHROUD. A-77 FAN SHROUD. A-78 AIREND COMPLETE (P185) A-79 AIREND COMPLETE (XP185) A-80 AIREND ASSEMBLY A-81 AIREND ASSEMBLY A-82 UNLOADER ASSEM8L Y A-83 OIL TEMPERATURE BY-PASS VALVE A-84 SEPARATOR TANK COMPLETE A-85 AIR SERVICE COMPLETE A-86 FUEL / WATER FILTER A-87 FUEL TANK COMPLETE A-88 AIR INTAKE FILTERS. RELAYS & FUEL FILTER MOUNTING A-89 AIR CLEANER ASM A-90 BATTERY ASSEMBLY A-91 INSTRUMENT / CONTROL PANEL ...................•................................... A-92 INSTRUMENT / CONTROL PANEL A-93 WIRING DIAGRAM A-94 WIRING DIAGRAM A-95 WIRING DIAGRAM A-96 TAIL LIGHT WIRING DIAGRAM A-97 AIR & OIL PIPING A-98 AIR & OIL PIPING A-99 AIR s OIL PIPING A-100 AIR s OIL PIPING A-101 AIR s OIL PIPING A-102 AIR & OIL PIPING A-103 AIR s OIL PIPING A-104 ENCLOSURE COMPLETE A-105 ENCLOSURE COMPLETE A-106 ENCLOSURE COMPLETE A-107 ENCLOSURE COMPLETE A-108 FOAM INSULATION COMPLETE A-109 DECAL LOCATION A-110 1-2 I' I II I II II II II II II .1 ( .. -. • II' • t f I .. '_,

TABLE OF CONTENTS [book title] PAGE TITLE Section P - OPTION PARTS AXLE. ELECTRIC BRAKE P-2 SHOE, ELECTRIC BRAKE P-3 AXLE. EZ LUBE P-4 AXLE. HYDRAULIC BRAKE P-5 SHOE, HYDRAULIC BRAKE P-6 BRAKES, 2-L1GHT wI ELECTRIC P-7 BRAKES, 2-L1GHT wI ELECTRIC P-8 BRAKES, 4-UGHT wI ELECTRIC P-9 BRAKES, 4-LlGHT wi ELECTRIC P-10 BRAKES, PARK wI ELECTRIC P-11 BRAKES, PARK wI ELECTRIC P-12 BRAKES, ADJ. HT. DRAWBAR wI HYDRAULIC P-13 BRAKES, ADJ. HT. DRAWBAR wi HYDRAULIC , ., P-14 BRAKES, EXTENDED DRAWBAR wi HYDRAULIC ' P-15 BRAKES, EXTENDED DRAWBAR wi HYDRAULIC P-16 BRAKES, HYDRAULIC P-17 BRAKES, HYDRAULIC P-18 BRAKES, PARK WI HYDRAULIC .P-19 BRAKES, PARK WI HYDRAULIC P-20 DRAINS, CENTRAL. P-21 DRAINS, CENTRAL. P-22 DRAIN, FUEL TANK P-23 DRAWBAR, ADJUSTABLE HEIGHT 1?-24 DRAWBAR, EXTENDED ~-25 DRAWBAR, EXTENDED / ADJUSTABLE HEIGHT P-26 GAUGE, 4-in-1 P-27 GAUGE, FUEL LEVEL. P-28 GAUGE, TACHOMETER P-29 GENERATOR, 6KW P-30 GENERATOR,6KW P-31 GENERATOR,6KW P-32 GENERATOR,6KW P-33 HEATER, BLOCK ' P-34 INDICATOR, SEPARATOR DELTA P P-35 DROPLEG. BUMPER wi REAR P-36 LIGHT, REVOLVING AMBER P-37 OILER, 1 QUART HOSE REEL P-38 OILER, 2 QUART HOSE REEL P-39 PANEL. FULL DIAGNOSTICS INSTRUMENT wI ELECTRIC AFRI P-40 PANEL, FULL GAUGE INSTRUMENTwol START-RUN VALVE P-41 PANEL, FULL GAUGE INSTRUMENTwol START-RUN VALVE P-42 LAMP. PANEL ILLUMINATION P-43 REEL ASM., HOSE P-44 REEL. SINGLE HOSE P-45 REEL. SINGLE HOSE P-46 REEL. DOUBLE HOSE P-47 REEL. DOUBLE HOSE P-48 SCHEMATIC, 6 KW GENERATOR WIRING P-49 SCHEMATIC, 6 KW GENERATOR WIRING P-50 SCHEMATIC, 2 LIGHT WIRING P-51 SCHEMATIC, 4 LIGHT WIRING P-52 SCHEMATIC. OPTION WIRING P-53 VALVE. ELECTRIC START-RUN P-54 VALVE. MINIMUM PRESSURE P-55 1-4 t i I .. II II II II II t ( .. -- • (I • , t ( ..

t ~ ~ ~ - , • r ! I ~ I I I I I I I I Section A - PARTS A-1

22442842_02 FRAME ASSEMBLY FRAME ASSEMBLY 22442842_002_05/04~A ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES A 36882165 PLATE, BAIL EYE 1 B 36877793 SCREW, HEX FLANGE HD M12 X 40 3 C 36879203 NUT, HEX FLANGE M12 3 D 36883510 ANGLE, ROOF TIE 1 E 35279025 SCREW, TAPPING M08-1.25 X 20 43 F 22252183 BRACKET, RELAY 1 G 36787652 SCREW, TAPPING M068-1.0 X 12 16 H 36880870 CROSSMEMBER, LIFT BAIL 1 j 36880854 BAIL, CRBSD LIFT 1 K 36789492 SCREW, HEX FLANGE HD M12 X 25 4 L 36880862 BAIL, STSD LIFT 1 M 36884708 GUARD, TOOL BOX 1 A-2 II II I II II II II II II t ( .. -- • II • t t ( ..

t ~ ~ ~ - p , r t , ~ ~ - I I r I I I 22442842~03 FRAME ASSEMBLY FRAME ASSEMBLY .,,~ 22442842_002_05/04_A ITEM COMM. NO. A'-;::;~'ll)ESC:RlpT'jO N ,.«>~?;~::;:;:~1;~ ;:aTY DIMENSIONS/NOTES. ,.",{... ~ .... ~"-,. ..,;.."'...,,_~<:' .)f'-''''..,,; ". "i~••' N 36884716 GUARD, BATTERY 1 P 22204614 FRAME 1 Q 36882678 PAN, CRBSD BELLY 1 STANDARD 54529284 PAN, CRBSD BELLY 1 GALVANEAL R 36882686 PAN, STSD BELLY 1 STANDARD 54529292 PAN, STSD BELLY 1 GALVANEAL S 36880441 PAN, CENTER BELLY 1 STANDARD 54529086 PAN, CENTER BELLY 1 GALVANEAL T 36880623 COVER, FLEXABLE ACCESS 1 A-3

22442842_04 DRAWBAR COMPLETE DRAWBAR COMPLETE 22442842_003_05/04_A ",II£M,,>, ,",C.OMM.,NO ... _~~~~~~;~~~~~,:'b.EScR,I·e~tio,I\I:::::~~.~::;~~~~ ~:.s,QJ:.:tAi':>' ~",@DIMENSJONSINOJ:ES",_, A 35605187 EYE, PINTEL 1 B 35376094 SCREW, HEX M16-2.0 X 120 2 C 96701750 NUT, HEX M16-2.0 4 D 36886364 DRAWBAR 1 E 22144521 CHAIN & HOOK ASM. 2 F 36796068 TUBE, JACK MTG. 2 G 35279025 SCREW, TAPPING M08-1.25 X 20 10 H 95934907 WASHER, FLAT 2 J 36888709 JACK ASM. 1 K 36879492 SCREW, HEX FLANGE HD M12~1.75 X 25 4 L 35290113 SCREW, HEX M16-2.0 X 75 2 M 96704630 NUT, HEX NYLOC M16-2.0 2 A- 4 t ( .. -- II II • t t ( .. -- • III • , , I , ,

~ ~ ~ II II , P r t ~ ~ ~ - , • r I , I 22442842_05 JACK ASSEMBLY JACK ASSEMBLY ~ I I I , ® I , D)-----4 /" ( I I ~ I I JACK ASSEMBLY 36888709 22442842_004_05/04_A ITEM COMM~ NO. ,.£1, tI DE~CRIPTIO~ h--"."'·' ""{~9 "QTY DIMENSIONS/NOTES " c"- . ,," .. " ". ....' A 35392521 CAP 1 B 35392539 PIN, ROLL 1 C 35392547 GEAR, DRIVE 1 D 35392554 PLUNGER PIN KIT 1 E 35392562 HANDLE ASM. 1 F 35392588 CASTER WHEEL 1 G 35392596 BOLT, CASTER WHEEL 1/2-13 X 3.18" 1 H 95923348 NUT, HEX NYLOC 1/2-13 2 J 35392570 YOKE, CASTER WHEEL 1 A-5

22442842_06 RUNNING GEAR COMPLETE RUNNING GEAR COMPLETE 36880458 RUNNING GEAR - INCLUDESAXLE AND HUBS (TORSIONARMS AND AXLE NOT AVAILABLE SEPARATELy) 22442842_005_05/04_A ITEM COMM. NO. -~~~- DESCRIPTleN~~j",",,, QTY DIMENSIONS/NOTES ~"" .... :""<;.,.,>"'" .'-;'", A 35085398 KIT. HUB 1 B 36879302 SCREW, HEX M16-2.0X 150 4 C 35315142 SEAL, GREASSE 2 INCLUDED IN ITEM A D 35361864 CONE, INNER BEARING 2 INCLUDED IN ITEM A E 35361872 CUP. INNER BEARING 2 INCLUDED IN ITEM A F 35361880 HUB 2 INCLUDED IN ITEM A G 35361898 STUD, WHEEL 10 INCLUDED IN ITEM A A-6 ( .. -- II II II , t ( .. -- • II • , t ( ,. '-

ingersoll rand P185, XP185AWIR parts manual

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