Waukesha Engine Power Ratings

Power Ratings WAUKESHA ENGINE WAUKESHA POWER RATINGS

GENERAL INFORMATION Product Designations ............................3 Application Guidelines for Altitude and Temperature Adjustments To Engine and Enginator ® Systems For Natural Gas, Low Btu and HD-5 Propane Fuels............................15 Basic Formulas ......................Page 3 flap GAS COMPRESSION APPLICATIONS Natural Gas Fueled Engines Continuous Duty Applications ..........4-5 MECHANICAL DRIVE APPLICATIONS Natural Gas Fueled Engines Intermittent Duty Applications .........6-7 POWER GENERATION APPLICATIONS Remote Radiator Cooling (kWe) ...........8-9 Engines Only (kWb) ...........................8-9 Unit Mounted Radiator Cooling.............10 Heat Exchanger Cooling.......................11 Modulator Systems .............................10 ALTERNATIVE FUEL APPLICATIONS Low BTU Fueled Engines Continuous Duty ........................12-13 HD-5 Propane Fueled Engines Continuous Duty .............................14 This Power Ratings Bulletin supersedes all Power Ratings Bulletins prior to December, 2003. Waukesha, Enginator, VHP, VGF, ATGL, VSG, Modulator, WKI, Engenius and ESM are trademarks/registered trademarks of Waukesha Engine, Dresser, Inc. Waukesha Engine manufactures spark ignited gaseous fueled engines and Enginator ® systems for gas compression, electric power generation, cogeneration and mechanical drive applications — ranging in output from 100 to 4800 bhp (75-3250 kWe). Waukesha Engine’s many years of experience have shown that natural gas engines can power or drive just about anything. Waukesha offers a full line of heavy-duty, gaseous-fueled engines that can be put to work in a variety of markets including gas compression, electric power generation, cogeneration, and general mechanical drive applications (pumps, air compressors, chillers, blowers). With decades of experience in engine tech- nology together with excellent engineering skills, Waukesha has found cost-effective solutions for many customer needs. Customers recognize that Waukesha engines can power all types of equipment and do it more cost effectively. Waukesha manufactures engines in the United States (Waukesha, Wisconsin) and in Europe (Appingedam, The Netherlands). Both manufacturing facilities are certified by the world’s leading registrar, Lloyd’s Register Quality Assurance (LQRA), to the ISO 9001 Quality Management Standard. Regional sales offices stand ready to serve our customers, distributors, and OEMs. With a global distribution network, Waukesha services all major marketing areas. Waukesha distributors are on call 24 hours a day, with the parts and service per- sonnel to provide quick responsive solutions to customers’ needs. Waukesha Engine has found solutions to almost any customer concern and need. Our innovative product design improve- ments keep pace with customers’ ever- increasing standards. From demands for higher loads and speeds, to simple, long- term reliability, Waukesha understands those needs and continues to design, build, and service the best engines in the marketplace. WAUKESHA ENGINE POWER RATINGS 0 BHP 2000 BHP 1000 BHP 3000 BHP 4000 BHP 5000 BHP Waukesha Engine Family Ranges 1565 - 4830 405 - 2560 265 - 1175 90 - 260 ATGL VHP VGF VSG

3 VHP L7042GL 12 Cylinder 7,040 in 3 displacement Turbocharged, intercooled, lean burn VGF P48GLD 16 Cylinder 48 liters displacement Turbocharged, intercooled, lean burn, draw-thru VSG F11G 6 Cylinder 11 liters displacement Naturally aspirated 16V-AT27GL 16 Cylinder 275 millimeter bore Turbocharged, intercooled, lean burn ATGL Engine Series Models 16V-AT27GL 12V-AT27GL 8L-AT27GL VHP Engine Series Models P9390G, GSI, GL; L7044GSI; L7042G, GSI, GL, GLD; L5774LT L5794GSI, LT; L5790GSI, GL, GLD; F3524GSI; F3521GSI, GL, GLD; F2895GSI, GL, GLD VGF Engine Series Models P48GL, GLD, GSID; L36GL, GLD, GSID; H24GL, GLD, GSID; F18GL, GLD, GSID VSG Engine Series Models F11G, GSI, GSID Other Waukesha Engine Products Waukesha Power Systems Enginator ® Series The Enginator is a Waukesha Engine registered trademark of an engine generator set packaged by Waukesha Power Systems. WPS also designs and assembles Engomatic ® panels (switchgear control systems). Waukesha Power Systems Modulator Series Waukesha’s Modulator is a self-contained power plant designed to provide on-site power generation anywhere power is needed. The preassembled unit is powered by Waukesha’s reliable VGF or VHP Series Enginators. Custom Engine Controls (CEC) Series AFM = Air/Fuel Module DSM = Detonation Sensing Module IM = Ignition Module TCM = Turbocharger Control Module KDM = Knock Detection Module Waukesha Engenius™ Series ESM ® = Engine System Manager Product Designations Engine Series Waukesha manufactures four engine families — the ATGL, VHP, VGF, and VSG. Prefix Designations The prefix attached to an engine model indicates the number of cylinders (except ATGL which states actual number): P = 16, L = 12, H = 8, F = 6. • VHP L7042GL engine is a 12 cylinder engine • VGF P48 GL is a 16 cylinder engine • 16V-AT27GL is a 16 cylinder engine Numeric Designations The numeric designation in each engine model name indicates the displacement of the engine model in either English units of cubic inches or metric units of liters. • The VHP series show a displacement in cubic inches. For example: the VHP L7042GL indicates a displacement of 7,040 in 3 . • The VGF and VSG series show a displacement in liters. For example: the VGF P48GL indicates a displacement of 48 liters. • The VSG F11G indicates a displacement of 11 liters. • The ATGL series is designated by a numeric indicative of the bore size in millimeters. For example: the “27” of the 16V-AT27GL indicates a 275 millimeter bore. Suffix Designations G = Naturally aspirated GSI = Turbocharged, intercooled GSID = Turbocharged, intercooled, draw-thru LT = Lean combustion turbulence LTD = Lean combustion turbulence, draw-thru GL = Turbocharged, intercooled, lean burn GLD = Turbocharged, intercooled, lean burn, draw-thru

English Metric Displacement Where: Displacement = cubic inch. D = Bore Dia. in. C = No. of cyl. S = Stroke in. p = 3.1416 Piston Speed Formulas To Determine kW, KVA, Reactive KVA, BHP And Amperes (for three phase AC) Reactive KVA = KVA x KVA x 1000 1.73 x Volts AMPS = kW x 1000 1.73 x Volts x PF AMPS = BHP x .746 x 1000 x Eff 1.73 x Volts x PF AMPS = kW .746 x Eff BHP = 1.73 x Volts x Amps x PF .746 x 1000 x Eff BHP = kW e = kW B x Eff kW = KVA x PF 1.73 x Volts x Amps 1000 KVA = Where: P = Ft. per Min. N = rpm S = Stroke in NS 6 Piston Speed = P = x S x C = 0.7854 D 2 SC πD 2 4 Displacement = BMEP (bar) x Displacement (liters) x rpm 1200 kW b = kW b x 1200 Displacement (liters) x rpm BMEP (bar) = kW b x 9550 rpm Torque (N•m) = (Degrees F-32) 1.8 °C = BMEP x Displacement (cubic inches) x rpm 792,000 BHP = 792,000 x BHP Displacement (cubic inches) x rpm BMEP (psi) = 5250 x BHP rpm Torque lb-ft = °F = (Degrees C x 1.8) + 32 1 - PF 2 BASIC FORMULAS

Model Displacement Bore/Stroke ATGL VEE-16 16V-AT27GL English 17,398 in 3 10.83 x 11.81″ Metric (285 L) (275 x 300 mm) ATGL VEE-12 12V-AT27GL English 13,048 in 3 10.83 x 11.81″ Metric (214 L) (275 x 300 mm) ATGL IN-LINE 8 8L-AT27GL English 8699 in 3 10.83 x 11.81″ Metric (143 L) (275 x 300 mm) VHP VEE-16 P9390 English 9388 in 3 9.375 x 8.5″ Metric (154 L) (238 x 216 mm) VHP VEE-12 L7042/L7044 English 7040 in 3 9.375 x 8.5″ Metric (116 L) (238 x 216 mm) VHP VEE-12 L5790/L5794/ L5774 English 5788 in 3 8.5 x 8.5″ Metric (95 L) (216 x 216 mm) VHP IN-LINE 6 F3521/F3524 English 3520 in 3 9.375 x 8.5″ Metric (58 L) (238 x 216 mm) VHP IN-LINE 6 F2895 English 2894 in 3 8.5 x 8.5″ Metric (47 L) (216 x 216 mm) VGF VEE-16 P48 English 2924 in 3 5.98 x 6.5″ Metric (48 L) (152 x 165 mm) VGF VEE-12 L36 English 2193 in 3 5.98 x 6.5″ Metric (36 L) (152 x 165 mm) VGF IN-LINE 8 H24 English 1462 in 3 5.98 x 6.5″ Metric (24 L) (152 x 165 mm) VGF IN-LINE 6 F18 English 1096 in 3 5.98 x 6.5″ Metric (18 L) (152 x 165 mm) VSG IN-LINE 6 F11 English 673 in 3 5.5 x 5.71″ Metric (11 L) (127 x 145 mm) BORE & STROKE/ DISPLACEMENT CHART

VSG ™ VGF ™ 3 These power ratings require pricebook option Code 1100 (176 BMEP) and DSM. They are available continuously when applied per WKI™ Power and Timing Curve S7079- 19. It is permissible to operate at up to 5% overload for two hours in each 24 hour period. 4 Low speed turbocharger required for operation at 1200 - 1400 rpm on Inline engines and from 1200 - 1600 rpm on Vee engines. VHP ™ 1 Engine available with draw-thru carburetion with the same ratings. 2 Refer to pages 12 and 13 for VHP GL engines equipped with draw-thru carburetion (low fuel pressure system). ATGL ™ Model Engine Family Gas Compression and Gas Compression and 4 NATURAL GAS FUELED CONTINUOUS DUTY 16V-AT27GL 16V-AT27GL 12V-AT27GL 12V-AT27GL 8L-AT27GL 8L-AT27GL P9390GSI P9390GSI P9390GL P9390GL P9390G P9390G L7044GSI L7042GSI 1 L7042GSI 1 L7042GL 2 L7042GL 2 L7042G L7042G L5794GSI L5790GSI L5790GSI L5794LT L5794LT L5774LT L5790GL L5790GL F3524GSI F3521GSI F3521GSI F3521GL F3521GL F2895GSI F2895GSI F2895GL F2895GL P48GSI/GSID P48GL/GLD P48GL 3 /GLD 3 L36GSI/GSID L36GL/GLD L36GL 3 /GLD 3 H24GSI/GSID H24GL/GLD H24GL H24GL 3 /GLD 3 F18GSI/GSID F18GL/GLD F18GL F18GL 3 /GLD 3 F11GSI/GSID F11GSI/GSID F11G Dr ves Dr ves Mechanical Mechanical CONTINUOUS DUTY CONTINUOUS DUTY

°F °C bhp kWb bhp kWb bhp kWb bhp kWb bhp kWb bhp kWb bhp kWb bhp kWb 90° 32° 9:1 3600 2686 4050 3020 4500 3356 — — — — — — — — — — 130° 54° 9:1 3600 2686 4050 3020 4500 3356 — — — — — — — — — — 90° 32° 9:1 2640 1967 2970 2216 3295 2458 — — — — — — — — — — 130° 54° 9:1 2508 1871 2820 2104 3130 2335 — — — — — — — — — — 90° 32° 9:1 1760 1312 1980 1477 2200 1641 — — — — — — — — — — 130° 54° 9:1 1670 1246 1880 1405 2090 1560 — — — — — — — — — — 85° 29° 8:1 1375 1025 1547 1154 1719 1282 2063 1538 — — — — — — — — 130° 54° 8:1 1314 980 1478 1102 1642 1224 1970 1469 — — — — — — — — 85° 29° 10.5:1 1375 1025 1547 1154 1719 1282 2063 1538 — — — — — — — — 130° 54° 10.5:1 1314 980 1478 1102 1642 1224 1970 1469 — — — — — — — — — — 10:1 976 738 1090 813 1194 890 1366 1019 — — — — — — — — — — 8:1 900 671 998 744 1081 806 1216 907 — — — — — — — — 130° 54° 8:1 1120 836 1260 940 1400 1044 1680 1253 — — — — — — — — 85° 29° 8:1 1031 769 1160 865 1289 961 1547 1154 — — — — — — — — 130° 54° 8:1 985 735 1108 826 1232 919 1478 1102 — — — — — — — — 85° 29° 10.5:1 1031 769 1160 865 1289 961 1547 1154 — — — — — — — — 130° 54° 10.5:1 985 735 1108 826 1232 919 1478 1102 — — — — — — — — — — 10:1 732 546 818 610 896 668 1024 764 — — — — — — — — — — 8:1 675 503 748 558 810 604 912 680 — — — — — — — — 130° 54° 8.2:1 920 686 1035 772 1150 858 1380 1029 — — — — — — — — 85° 29° 8.2:1 848 632 954 711 1060 790 1272 949 — — — — — — — — 130° 54° 8.2:1 810 604 911 679 1013 755 1215 906 — — — — — — — — 85° 29° 10.2:1 — — — — 1265 944 1515 1130 — — — — — — — — 130° 54° 10.2:1 — — — — 1205 899 1445 1078 — — — — — — — — 130° 54° 10.2:1 — — — — 1040 776 1250 933 — — — — — — — — 85° 29° 10:1 848 632 954 711 1060 790 1272 949 — — — — — — — — 130° 54° 10:1 810 604 911 679 1013 755 1215 906 — — — — — — — — 130° 54° 8:1 560 418 630 470 700 522 840 627 — — — — — — — — 85° 29° 8:1 516 385 580 433 644 480 773 577 — — — — — — — — 130° 54° 8:1 492 367 554 413 615 459 738 550 — — — — — — — — 85° 29° 10.5:1 516 385 580 433 644 480 773 577 — — — — — — — — 130° 54° 10.5:1 492 367 554 413 615 459 738 550 — — — — — — — — 85° 29° 8.2:1 424 316 477 356 530 395 636 474 — — — — — — — — 130° 54° 8.2:1 405 302 455 339 506 377 607 453 — — — — — — — — 85° 29° 10:1 424 316 477 356 530 395 636 474 — — — — — — — — 130° 54° 10:1 405 302 455 339 506 377 607 453 — — — — — — — — 130° 54° 8.6:1 — — — — — — — — 830 620 885 660 945 705 1065 800 130° 54° 11:1 — — — — — — 710 4 530 4 830 4 620 4 885 4 660 4 945 4 705 4 1065 800 130° 54° 11:1 — — — — — — — — 910 680 4 975 730 4 1040 775 4 1175 880 130° 54° 8.6:1 — — — — — — — — 620 460 670 500 710 530 800 600 130° 54° 11:1 — — — — — — 530 4 400 4 620 4 460 4 670 4 500 4 710 4 530 4 800 600 130° 54° 11:1 — — — — — — — — 685 510 4 735 550 4 780 580 4 880 660 130° 54° 8.6:1 — — — — — — — — 415 310 445 330 475 355 530 400 130° 54° 11:1 — — — — — — 355 4 265 4 415 4 310 4 445 330 475 355 530 400 130° 54° 8.7:1 — — — — — — — — 415 310 445 330 475 355 530 400 130° 54° 11:1 — — — — — — — — 455 340 490 365 520 390 585 440 130° 54° 8.6:1 — — — — — — — — 310 230 335 250 355 265 400 300 130° 54° 11:1 — — — — — — 265 4 220 4 310 4 230 4 335 250 355 265 400 300 130° 54° 8.7:1 — — — — — — — — 310 230 335 250 355 265 400 300 130° 54° 11:1 — — — — — — — — 340 255 365 275 390 290 440 330 85° 29° 10:1 — — — — — — 166 124 194 145 208 155 222 165 250 186 130° 54° 10:1 — — — — — — 166 124 194 145 208 155 222 165 250 186 — — 10:1 — — — — — — 90 67 105 78 112 84 120 90 135 101 ISO Standard Power (Continuous Power Rating): The highest load and speed which can be applied 24 hours per day, seven days per week, 365 days per year except for normal maintenance. It is permissible to operate the engine at up to 10% overload or the maximum load indicated by the intermittent rating, whichever is lower, for two hours in every 24 hour period. I.C. Water Temp. (Tcra) C.R. (compression ratio) 800 rpm 900 rpm 1000 rpm 1200 rpm 1400 rpm 1500 rpm 1600 rpm 1800 rpm Continuous Duty 5

NATURAL GAS FUELED INTERMITTENT DUTY VSG ™ VGF ™ 4 Low speed turbocharger required for operation at 1200 - 1400 rpm on Inline engines or from 1200 - 1600 rpm on Vee engines. VHP ™ 1 Engine available with draw-thru carburetion with the same ratings. 2 Refer to pages 12 and 13 for VHP GL engines equipped with draw-thru carburetion (low fuel pressure system). ATGL ™ Model Engine Family Dr ves Dr ves Mechanical Mechanical 6 16V-AT27GL 16V-AT27GL 12V-AT27GL 12V-AT27GL 8L-AT27GL 8L-AT27GL P9390GSI P9390GSI P9390GL P9390GL P9390G P9390G L7044GSI L7042GSI 1 L7042GSI 1 L7042GL 2 L7042GL 2 L7042G L7042G L5794GSI L5790GSI 1 L5790GSI 1 L5794LT 2 L5794LT 2 L5790GL 2 L5790GL 2 F3524GSI F3521GSI 1 F3521GSI 1 F3521GL 2 F3521GL 2 F2895GSI 1 F2895GSI 1 F2895GL 2 F2895GL 2 P48GSI/GSID P48GL/GLD L36GSI/GSID L36GL/GLD H24GSI/GSID H24GL/GLD F18GSI/GSID F18GL/GLD F11GSI/GSID F11GSI/GSID F11G INTERMITTENT DUTY INTERMITTENT DUTY

7 °F °C bhp kWb bhp kWb bhp kWb bhp kWb bhp kWb bhp kWb bhp kWb bhp kWb 90° 32° 9:1 — — 4350 3244 4830 3602 — — — — — — — — — — 130° 54° 9:1 — — 4130 3080 4590 3423 — — — — — — — — — — 90° 32° 9:1 — — 3267 2437 3625 2704 — — — — — — — — — — 130° 54° 9:1 — — 3102 2314 3443 2569 — — — — — — — — — — 90° 32° 9:1 — — 2178 1625 2420 1809 — — — — — — — — — — 130° 54° 9:1 — — 2068 1546 2299 1716 — — — — — — — — — — 85° 29° 8:1 1707 1273 1920 1432 2134 1591 2560 1909 — — — — — — — — 130° 54° 8:1 1631 1216 1835 1368 2039 1520 2447 1825 — — — — — — — — 85° 29° 10.5:1 1513 1128 1702 1269 1891 1410 2270 1693 — — — — — — — — 130° 54° 10.5:1 1445 1078 1626 1213 1806 1347 2167 1616 — — — — — — — — — — 10:1 1098 819 1227 915 1344 1002 1536 1145 — — — — — — — — — — 8:1 1013 755 1122 837 1216 907 1368 1020 — — — — — — — — 130° 54° 8:1 1120 836 1260 940 1400 1044 1680 1253 — — — — — — — — 85° 29° 8:1 1280 954 1440 1074 1600 1193 1920 1432 — — — — — — — — 130° 54° 8:1 1223 912 1376 1026 1528 1139 1834 1368 — — — — — — — — 85° 29° 10.5:1 1134 846 1276 952 1418 1057 1702 1269 — — — — — — — — 130° 54° 10.5:1 1084 808 1219 909 1355 1010 1626 1213 — — — — — — — — — — 10:1 824 614 920 686 1008 752 1152 859 — — — — — — — — — — 8:1 760 567 842 628 912 680 1026 765 — — — — — — — — 130° 54° 8.2:1 920 686 1035 772 1150 858 1380 1029 — — — — — — — — 85° 29° 8.2:1 1052 784 1184 883 1315 981 1579 1177 — — — — — — — — 130° 54° 8.2:1 1005 749 1131 843 1257 937 1508 1125 — — — — — — — — 85° 29° 10.2:1 — — — — 1315 981 1580 1178 — — — — — — — — 130° 54° 10.2:1 — — — — 1315 981 1580 1178 — — — — — — — — 85° 29° 10:1 933 696 1049 782 1166 869 1399 1043 — — — — — — — — 130° 54° 10:1 891 664 1002 747 1114 831 1337 997 — — — — — — — — 130° 54° 8:1 560 418 630 470 700 522 840 627 — — — — — — — — 85° 29° 8:1 640 477 720 537 800 597 960 716 — — — — — — — — 130° 54° 8:1 611 456 688 513 764 570 917 684 — — — — — — — — 85° 29° 10.5:1 568 424 638 476 708 528 850 634 — — — — — — — — 130° 54° 10.5:1 541 403 598 446 677 505 812 606 — — — — — — — — 85° 29° 8.2:1 526 392 592 441 658 491 789 588 — — — — — — — — 130° 54° 8.2:1 503 375 566 422 628 468 754 562 — — — — — — — — 85° 29° 10:1 466 347 525 391 583 435 700 522 — — — — — — — — 130° 54° 10:1 446 333 501 374 557 415 668 498 — — — — — — — — 130° 54° 8.6:1 — — — — — — — — 910 680 975 730 1040 775 1175 880 130° 54° 11:1 — — — — — — 785 4 585 4 910 4 680 4 975 4 730 4 1040 4 775 4 1175 880 130° 54° 8.6:1 — — — — — — — — 685 510 735 550 780 580 880 660 130° 54° 11:1 — — — — — — 585 4 440 4 685 4 510 4 735 4 550 4 780 4 580 4 880 660 130° 54° 8.6:1 — — — — — — — — 455 340 490 365 520 390 585 440 130° 54° 11:1 — — — — — — 395 4 290 4 455 4 340 4 490 365 520 390 585 440 130° 54° 8.6:1 — — — — — — — — 340 255 365 275 390 290 440 330 130° 54° 11:1 — — — — — — 295 4 220 4 340 4 255 4 365 275 390 290 440 330 85° 29° 10:1 — — — — — — 173 129 202 151 217 162 231 172 260 194 130° 54° 10:1 — — — — — — 166 124 194 145 208 155 222 165 250 186 — — 10:1 — — — — — — 100 75 117 87 125 93 133 99 150 112 Intermittent Power Rating: The highest load and speed that can be applied in variable speed mechanical system applications only. Operation at this rating is limited to a maximum of 3500 hours per year. NOTE: For continuous duty power ratings for mechanical drives, please see pages 4 and 5. I.C. Water Temp. (Tcra) C.R. (compression ratio) 800 rpm 900 rpm 1000 rpm 1200 rpm 1400 rpm 1500 rpm 1600 rpm 1800 rpm Intermittent Duty

8 Model 16V-AT27GL 12V-AT27GL 8L-AT27GL Model VHP9500GSI VHP9500GL VHP7104GSI VHP7104GSID VHP7100GSI VHP7100GSID VHP7100GL VHP5904LT VHP5904LTD VHP9500G VHP5904GSI VHP5904GSID VHP5900GSI VHP5900GSID VHP5900GL VHP7100G VHP3604GSI VHP3604GSID VHP3600GSI VHP3600GSID VHP3600GL VHP2900GSI VHP2900GSID VHP2900GL Model VGF48GL VGF48GLD VGF48GLD/2 VGF48GSI/GSID VGF36GL VGF36GLD VGF36GLD/2 VGF36GSI/GSID VGF24GL VGF24GLD VGF24GLD/2 VGF24GSI/GSID VGF18GL VGF18GLD VGF18GLD/2 VGF18GSI/GSID Model VS11GSI VS11GSID VS11G VSG ™ VGF ™ 3 These power ratings require pricebook option Code 1100 (176 BMEP) and DSM. They are available continuously when applied per WKI™ Power and Timing Curve S7079-19. It is permissible to operate at up to 5% overload for two hours in each 24 hour period. VHP ™ 6 5% overload allowed. 7 No overload allowed. ATGL ™ 5 10% overload not available. 130°F 54°C (Tcra) Intercooler Water Temperature Engine Family Engine Family Engine Family Engine Family Power Generation Power Generation ENGINE AND ENGINATOR ® POWER RATINGS

Waukesha Engine Power Ratings

You're Reading a Preview

Recently Viewed