Sole Diesel SM-82, SM-94 Instruction Manual

INTRODUCTION 1 Operator’s Manual Marine Diesel Engines Revision 0. 05/2016 U_MIE1_EN, U_MIF1_EN Rev. 0 Downloaded from www.Manualslib.com manuals search engine

INTRODUCCION Downloaded from www.Manualslib.com manuals search engine

INTRODUCTION 3 Operator’s Manual Marine Diesel Engines Revision 0. 05/2016 Introduction Presentation Dear Customer, First of all, we would like to thank you for choosing a Solé Diesel product. We recommend that you read this manual carefully before carrying out any of the operations and keep it close at hand, near the engine, as it can be of great use in the future. Our goal as a manufacturing company is that you enjoy our product, regardless of the use you make of it. The equipment manufactured in Solé Diesel facilities is designed to offer the highest performance in the most demanding operating conditions. The images, text and information contained in this manual are based on the product’s features at the time of publication. Solé Diesel reserves the right to modify this document without prior notice Abbreviations BTDC: Before Top Dead Center ATDC: After Top Dead Center BBDC: Before Bottom Dead Center ABDC: After Bottom Dead Center API: American Petroleum Institute ACEA: European Automobile Manufacturers’ Association ASTM: American Society for Testing Materials TBD: To Be Determined Units of measurement Measurements are based on the International System of Units (SI), and their converted metric values are indicated in parentheses (). For metric conversion, the following rates are used - Pressure: 1 Pa = 1,0197 · 10 -5 kgf/cm 2 = 1 · 10 -5 bar - Torque: 1 Nm = 0,10197 kgf·m - Force: 1 N = 0,10197 kgf - Power: 1 W = 1,341 · 10 -3 HP Downloaded from www.Manualslib.com manuals search engine

TABLE OF CONTENTS 4 Operator’s Manual Marine Diesel Engines Revision 0. 05/2016 Table of Contents Introduction ………………………………………………………………………………………………………….3 Table of Contents .............................................................................................................................................. 4 Safety Precautions and Instructions ............................................................................................................... 6 Engine labels.................................................................................................................................................. 8 Service Assistance ............................................................................................................................................. 9 Section 1 – Engine Information ..................................................................................................................... 10 1.1. Engine Identification ........................................................................................................................... 10 1.2. Engine Parts Identification ................................................................................................................. 11 1.3. Engine Limited Warranty .................................................................................................................... 12 RESTRICTIONS ............................................................................................................................................................. 12 Section 2 – Transport, Handling and Storage ............................................................................................. 13 2.1. Reception ............................................................................................................................................. 13 2.2. Transporting and Handling the Packed Engine ............................................................................. 13 2.3. Transporting and Handling the Unpacked Engine ........................................................................ 14 2.4. Storage of Packed and Unpacked Engine .................................................................................... 14 Section 3 – Installation .................................................................................................................................... 15 3.1. Angle of Installation ............................................................................................................................ 15 3.2. Engine installation ................................................................................................................................ 15 Section 4 – SVT Control Panel ........................................................................................................................ 16 4.1. Identification Panel ............................................................................................................................. 16 4.2. Panel Parts ............................................................................................................................................ 17 4.3. Settings .................................................................................................................................................. 18 TACHOMETER CALIBRATION .................................................................................................................................... 18 REPLACING THE LIGHT BULB ..................................................................................................................................... 18 Section 5 – Operation ..................................................................................................................................... 19 5.1. Prestart Checklist ................................................................................................................................. 19 5.2. Cranking the Engine ........................................................................................................................... 19 5.3. Stopping Engine................................................................................................................................... 20 5.4. Engine Operation at Low Temperatures ......................................................................................... 20 5.5. Winterzation and Preservation .......................................................................................................... 21 5.6. Restoration of Operational Conditions ............................................................................................ 21 Section 6 – Systems and Scheduled Maintenance................................................................................... 22 6.1. Operating Description ........................................................................................................................ 22 6.2. Periodic Maintenance Schedule...................................................................................................... 22 6.3. General ................................................................................................................................................. 24 MAINTENANCE TASK. SCREW TIGHTENING, FASTENINGT ..................................................................................... 24 MAINTENANCE TASK. VALVE CLEARANCE INSPECTION ...................................................................................... 24 MAINTENANCE TASK. COMPRESSION PRESSURE INSPECTION ............................................................................. 25 6.4. Lubrication System .............................................................................................................................. 26 CIRCUIT DESCRIPTION............................................................................................................................................... 26 OIL SPECIFICATIONS.................................................................................................................................................. 26 MAINTENANCE TASK. OIL FILTER CHANGE ............................................................................................................. 26 MAINTENANCE TASK. OIL LEVEL CHECK ................................................................................................................ 26 MAINTENANCE TASK. OIL FILL / CHANGE .............................................................................................................. 27 6.5. Fuel System ........................................................................................................................................... 28 CIRCUIT DESCRIPTION............................................................................................................................................... 28 FUEL SPECIFICATIONS ............................................................................................................................................... 28 MAINTENANCE TASK. FUEL LEVEL INSPECTION ...................................................................................................... 28 Downloaded from www.Manualslib.com manuals search engine

TABLE OF CONTENTS 5 Operator’s Manual Marine Diesel Engines Revision 0. 05/2016 MAINTENANCE TASK. FUEL TANK CLEAN................................................................................................................ 28 MAINTENANCE TASK. WATER SEPARATOR FILTER PURGUE .................................................................................. 28 MAINTENANCE TASK. FUEL FILTER CHANGE........................................................................................................... 29 MAINTENANCE TASK. INJECTION PUMP INSPECTION ........................................................................................... 29 MAINTENANCE TASK. INJECTOR INSPECTION....................................................................................................... 29 MAINTENANCE TASK. BLEEDING AIR FROM THE FUEL SYSTEM ............................................................................. 30 6.6. Cooling System .................................................................................................................................... 31 COOLANT CIRCUIT DESCRIPTION ........................................................................................................................... 31 SEAWATER CIRCUIT DESCRIPTION ........................................................................................................................... 31 COOLAN SPECIFICATIONS ....................................................................................................................................... 31 MAINTENANCE TASK. COOLANT CHECK ............................................................................................................... 31 MAINTENANCE TASK. COOLANT FILL / CHANGE .................................................................................................. 32 MAINTENANCE TASK. SEAWATER FILTER INSPECTION ........................................................................................... 32 MAINTENANCE TASK. SEAWATER PUMP IMPELLER INSPECTION .......................................................................... 32 MAINTENANCE TASK. ZINC ANODE INSPECTION .................................................................................................. 33 6.7. Inlet and Exhaust System .................................................................................................................... 33 EXHAUST CIRCUIT DESCRIPTION .............................................................................................................................. 33 MAINTENANCE TASK. AIR FILTER INSPECTION ........................................................................................................ 34 MAINTENANCE TASK. EXHAUST GAS, NOISE AND VIBRATIONS INSPECTION ..................................................... 34 6.8. Electrical System .................................................................................................................................. 35 PANEL SVT .................................................................................................................................................................. 35 BATTERY ...................................................................................................................................................................... 35 CIRCUIT PROTECTION ............................................................................................................................................... 35 MAINTENANCE TASK. INCANDESCENT GLOW PLUG INSPECTION ...................................................................... 35 MAINTENANCE TASK. STARTER MOTOR INSPECTION ............................................................................................ 36 MAINTENANCE TASK. ALTERNATOR BELT TENSION INSPECTION .......................................................................... 36 MAINTENANCE TASK. BATTERY LEVEL...................................................................................................................... 36 Section 7 – Troubleshooting ........................................................................................................................... 37 Section 8 – Technical Specifications ............................................................................................................ 42 Section 9 – Tightening Torques ...................................................................................................................... 44 Section 10 – Wiring Diagrams ........................................................................................................................ 45 Section 11 – Overall Dimensions ................................................................................................................... 48 Section 12 – Instructions to Replace and Remove.................................................................................... 51 Maintenance Log............................................................................................................................................ 52 Downloaded from www.Manualslib.com manuals search engine

SAFETY PRECAUTIONS AND INSTRUCTIONS 6 Operator’s Manual Marine Diesel Engines Revision 0. 05/2016 Safety Precautions and Instructions Solé Diesel is concerned for your safety and your machine’s condition. Safety Precautions and Instructions are one of the primary ways to call your attention to the potential hazards associated with our engine operation. Follow the precautions listed throughout the manual before and during operation and maintenance procedures for your safety, the safety of others and the performance of your engine. Types of Safety Precautions: Indicates the presence of a hazard that can cause severe personal injuries, death or substantial property damages. Indicates the presence of a hazard that will or can cause minor personal injuries or property damages. Communicates installation, operation and maintenance information that is safety related but not hazard related. Servicing the fuel system and combustible materials. A flash fire can cause severe injury or death. Do not smoke or permit flames or sparks near the fuel injection system, fuel line, fuel filter, fuel pump, or other potential sources of spilled fuels or fuel vapors. Never add fuel to the tank while the engine is running because spilled fuel may ignite on contact with hot parts or from sparks. Catch fuels in an approved container when removing the fuel line or fuel system. Keep the fuel lines and connections tight and in good condition. Do not replace flexible fuel lines with rigid lines and use flexible sections to avoid fuel line breakage caused by vibrations. Keep the compartment and the engine clean and free of debris to minimize the risk of fire. Servicing the air cleaner. A sudden backfire can cause severe injury or death. Do not operate the engine with the air cleaner/silencer removed. Downloaded from www.Manualslib.com manuals search engine

SAFETY PRECAUTIONS AND INSTRUCTIONS 7 Operator’s Manual Marine Diesel Engines Revision 0. 05/2016 Combustible materials. A fire can cause severe injury or death. Engine fuels, fuel vapours and combustible materials are flammable and explosive. Handle these materials carefully to minimize the risk of fire or explosion. Equip the compartment or nearby area with a fully charged fire extinguisher. In case of fire do not open sound shield compartment and follow these instructions: - Shut down engine(s) - Continuously discharge entire contents of a halon or CO2 portable fire extinguisher (or other provision) immediately. Carbon monoxide (CO) can cause severe nausea, fainting or death. Engine exhaust gases contains carbon monoxide gas. Carbon monoxide is an odourless, colourless, tasteless, no irritating gas that can cause death if inhaled for even a short time. Get fresh air and do not sit, lie down or fall asleep if anyone shows signs of carbon monoxide poisoning: - Light-headedness, dizziness - Physical fatigue, weakness in joints and muscles. Sleepiness, mental fatigue, inability to concentrate or speak clearly, blurred vision. Stomachache, vomiting, nausea. Keep the area around the battery well ventilated. While the engine is running or the battery is charging, hydrogen gas is produced which can be easily ignited. Never allow battery fluid (battery contains sulfuric acid) to come in contact with clothing, skin or eyes. Always wear safety gloves and protective clothing when servicing the battery. If battery fluid contacts the eyes and/or skin, immediately flush the affected area with a large amount of clean water and obtain prompt medical treatment. Moving parts. Keep hands, feet, hair, clothing and test leads away from the belts and pulleys when the engine is running. Replace guards, screens and covers before operating the engine. Before working on the engine or connected equipment, disable the engine as follows: Set the engine controller (SVT) to OFF Mode. (1) Disconnect the power input from battery. (2) Disconnect the battery cables. Remove the negative (-) lead first when disconnecting the battery. Reconnect the negative (-) lead last when reconnecting the battery. Follow these precautions to prevent the starting of the engine by engine controller (SVT), remote start/stop switch, or engine start command from a remote computer. Downloaded from www.Manualslib.com manuals search engine

SAFETY PRECAUTIONS AND INSTRUCTIONS 8 Operator’s Manual Marine Diesel Engines Revision 0. 05/2016 Never remove the cooler cap if the engine is hot. Steam and hot engine coolant will spurt out and seriously burn you. Allow the engine to cool down before you attempt to remove the cooler cap. Read the engine operator's manual and understand it before operation and maintenance of the engine, to ensure that it continues operating practices and maintenance procedures. Hearing protection. Use to avoid hearing loss when handling the motor. 1. The installer / operator of the engine has to wear suitable CLOTHING for the workplace and the situation; in particular, avoid loose clothes, chains, bracelets, rings and all accessories that could become entangled with moving parts. 2. The installer / operator of the engine has to wear personal protective equipment such as gloves, work shoes, eye and hearing protection as required by the task. 3. The area in which the operator is working has to be kept tidy and free of oil and other liquid spillages and solid waste (metal chips, etc.). Engine labels If the engine does not turn after several attempts to crank may cause water entering the engine. In this situation it is recommended: 1) Close the seacock. 2) Drain the water from the exhaust system in the water trap. 3) Do not try to restart the engine until the cause of the start fail is identified. The engine and the gearbox are supplied without any fluid inside. Consult the manual to follow the installation procedure and commissioning as well as the fluid capacity - coolant, oil and oil of gearbox -. Downloaded from www.Manualslib.com manuals search engine

SAFETY PRECAUTIONS AND INSTRUCTIONS 9 Operator’s Manual Marine Diesel Engines Revision 0. 05/2016 Read the engine operator's manual and understand it before operation and maintenance of the engine, to ensure that it continues operating practices and maintenance procedures insurance. Dangerous voltage. Operate the engine only when all guards and electrical panels are ready. Hot parts, coolant and steam. Stop the engine and let it cool down before touching or removing any engine part. Moving parts. Keep hands, feet, hair, clothing and test leads away from the belts and pulleys when the engine is running. Replace guards, screens and covers before operating the engine. Heavy material. Engine is a heavy element, use the right tools for transportation and handling. Do not use the motor as a step. Use it as a step can cause engine damage plus cause undesired operation. Connection point of the battery cables to the engine. Red cable (positive) and black cable (negative). Tag line installation engine exhaust, above and below the waterline. See 6.7. Intake and exhaust system. Service Assistance For an updated list of our distribution network, visit Dealers section in our web page www.solediesel.com. Or request this information by contacting Solé Diesel at: e-mail: info@solediesel.com Phone: +34 93 775 14 00 Downloaded from www.Manualslib.com manuals search engine

ENGINE INFORMATION 10 Operator’s Manual Marine Diesel Engines Revision 0. 05/2016 Section 1 - Engine Information 1.1. Engine Identification IDENTIFICATION LABEL: The nameplate is located above the refrigerator, for SM-82 and SM-94. See example SM-82. ENGINE SERIAL NUMBER: In addition, all engines are marked with the serial number on the block. The standard engine can operate at temperatures between -18 ° C and + 45 ° C. DETAIL C DETAIL D Downloaded from www.Manualslib.com manuals search engine

Sole Diesel SM-82, SM-94 Instruction Manual

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