2004-2006 KTM 250 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W Engine Service Repair Workshop Manual

250/300 SX, SXS, MXC, EXC EXC SIX DAYS, XC, XC-W REPARATURANLEITUNG MANUALE DI RIPARAZIONE MANUEL DE REPARATION MANUAL DE REPARACION REPAIRMANUAL2004-2006 Art.NR.: 3.206.032-E

REPAIRMANUAL2004-2006 250/300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W KTM Group Partner

1 SERVICE-INFORMATION 2 GENERAL INFORMATION 3 REMOVING AND REFITTING ENGINE 4 DISASSEMBLING THE ENGINE 5 SERVICING INDIVIDUAL COMPONENTS 6 ASSEMBLING THE ENGINE 7 ELECTRICAL 8 FUEL SYSTEM 9 TROUBLE SHOOTING 10 TECHNICAL SPECIFICATIONS 11 PERIODIC MAINTENANCE SCHEDULE 12 WIRING DIAGRAM 13 14 15 16

Art.- Nr. 3.206.032-E Repair manual KTM 250 / 300 I MPORTANT I NFORMATION /U PDATING INSTRUCTIONS Remove page (s) Replace by page (s) Insert page (s) after page 2-1 to 2-5 2-1 to 2-7 3-4 3-4 3-6 3-6 4-1 to 4-2 4-1 to 4-2 4-7 4-7 5-1 5-1 5-6 to 5-9 5-6 to 5-9 5-13 5-13 6-1 6-1 6-4 6-4 6-6 to 6-11 6-6 to 6-11 7-1 to 7-2 7-1 to 7-2 7-11 to 7-16 7-11 to 7-16 8-1 8-1 8-3 to 8-12 8-3 to 8-9 10-1 to 10-7 10-1 to 10-18 11-1 to 11-2 11-1 to 11-2 11-5 to 11-6 11-4 12-1 to 12-23 12-1 to 12-30 To be able to continue using the existing loose-leaf repair instructions, simply print the following pages and insert them in the existing repair instructions: 1,3,7,9,13,15-22,27,29,31,33,38,41,47-50,54,57,61,63-69,71,80-85,87, 90-96,101,103-119,121,123,126-127,129-159 KTM REPAIR MANUAL IN LOOSE-LEAF FORM STORING THE REPAIR MANUAL IN THE BINDER – Put the index into the binder. – Put the front page of the repair manual (210x297 mm) into the transparent pocket provided for this purpose on the outside of the binder. – Put the spine label (170x45 mm) into the transparent pocket provided for this purpose on the spine of the binder. – Put the summary list of contents (150x297 mm) into the transparent pocket provided for this purpose on the inside of the binder or insert this page at the beginning of the manual. – Then insert the individual chapters of the manual between the sheets of the index according to the page number printed in the right bottom corner of each page. Example: page no. 3-5 3 = chapter 3 5 = page 5 For example: All pages with a page number that begins with the digit 3, must be put under the index heading “Chapter 3“. – Index sheets that have not been marked with a certain chapter are for your personal convenience. The respective headings can be entered in the list of contents.

Art.- Nr. 3.206.032-E Repair manual KTM 250 / 300 E XPLANATION - U PDATING Edition 11/2005 3.206.011-E Repair Manual 250/300 SX, MXC, EXC 7/2003 Basic version Model year 2004 (Engine number with first digit “4”) 3.206.022-E Update of Rep.Manual 3.206.011-E 5/2004 Model year 2005 (Engine number with first digit “5”) 3.206.032-E Update of Rep.Manual 3.206.011-E 11/2005 Model year 2006 (Engine number with first digit “6”) Modification / Updating: Technical Details Model 2006, Bleeding the hydraulic clutch, Changing the brake fluid, Technical Specifications, tightening torques, Periodic Maintenance Schedule

2004-2006 KTM 250 300 SX, SXS, MXC, EXC, EXC SIX DAYS, XC, XC-W Engine Service Repair Workshop Manual

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