CONTENTS No. of page 01 GENERAL 01-1 10 INSPECTION AND MAINTENANCE 10-1 20 DISASSEMBLY AND ASSEMBLY...................................................................... 20-1 30 STRUCTURE AND FUNCTION 30-1 40 TESTING AND ADJUSTING 40-1 50 INSPECTION STANDARD 50-1 60 REPAIR AND REPLACEMENT 60-1 70 TROUBLESHOOTING 70-1 00-2 6D95L/S6D95l-1
ENGINE 01 GENERAL GENERAL VIEW 01-2 SPECIFICATIONS 01-4 ENGINE PERFORMANCE CURVE 01-6 WEIGHTTABLE 01-8 6D95L/S6D95L-1 01-1
GENERAL GENERAL VIEW GENERAL VIEW 6D95L~1 (with" in-line type pump) 6D95L-1 (with distributor type pump) 01-2 6D95US6D95L-'
GENERAL GENERAL VIEW ."' -, '. S6D95L-1 (with dlstributor type pump) 6D95L/S6D95L~1 01-3
GENERAL SPECIFICATIONS SPECIFICATIONS Engine model 6D95L-1 6D95L-1 (with in-line type pump) (with distributor type pump) Applicable machine model FD35Z/40Z-4, FD35/40/45-4 FD35Z/40Z-4, FD35/40/45-4 FD335/355/ 405/ 455-4 FD33S/35S/40S/45S-4 FD35/40/45-5E,SD23/25-3 Number of cylinder - Bore x Stroke (mm) 6- 95 x 115 6- 95 x 115 Total piston displacement (cmJ) 4,890 4,890 Firing order 1-5-3-6-2-4 1-5-3-6-2-4 Overall length (mm) 986 986 en (in) (38.8) (38.8) c: 0 Overall width (mm) 637 637 'iii c: III (in) (25.1) (25.1) E is Overall height (mm) 809 809 (Excluding exhaust pipe) (in) (31.9) (31.9) Flywheel horsepower (HP/rpm) 8212,150 8212,150 III Maximum torque (kgm/rpm) 28/1,500 28/1,500 tJ c: co (ft • Ib/rpm) (203/1,500) (203/1,500) E ... High idling speed (rpm) 2,350 ± 50 2,350 ± 50 0 '1: III Low idling speed (rpm) 700 ± 25 700 ± 25 a.. Minimum fuel consumption ratio (g/HPh) 160 160 Dry weight (kg) 370 360 Fuel pump Bosch type PE5 c A Bosch type VE Governor Bosch RSV centrifugal, Mechanical all-speed type all-speed type Lubricating oil capacity ( Q) 11 11 [gal (us)] [2.9] [2.9] Coolant capacity ( Q) 7.5 8.5 [gal (us)] [2.0] [2.2] Alternator 24 V, 15 A 24V,15A Starting motor (Refer to page 30-51) 24 V, 4.5 kW 24 V, 4.5 kW (2.8 kW) Battery 12 V, 70 Ah x 2 12 V. 70 Ah x 2 Turbocharger - - Air compressor - - Others - - 01~4 6D95L/S6D95l-'
GENERAL SPECIFICATIONS 6D95L-1 6D95L-1 6D95L-1 S6D95L-1 (with distributor type pump) (with distributor type pump). (with distributor type pump) (with distributor type pump) FD35Z/40Z-5 FOSOE/SOEI70E-5 FD50/S0/70-5 FD50/S0/70-S FD60H170H/80H-5 FD3S/40/45-5 FOSOE/60EI70E-6 6- 95 x 11S 6- 95 x 115 6-95x11S 6- 95 x 115 4,890 4,890 4,890 4,890 1-5-3-6-2-4 1-5-3-S-2-4 1-5-3-6-2-4 1-5-3-6-2-4 983 986 98S 986 (38.7) (38.8) (38.8) (38.8) 627 586 586 586 (24.7) (23.1) (23.1) (23.1) 875 876 876 876 (34.4) (34.5) (34.S) (34.5) 8S/2,150 82/2,1 SO 90/2,250 95/2,250 110/2,000 28/1,SOO 28/1,500 30/1,500 32/1,500 41.5/1,500 (203/1,SOO) (203/1,500) (217/1,500) (231/1,SOO) (300/1,500) 2,350 ::~~ 2,350 ± 50 2,500 ± 50 2,500 ± 50 2,200 ± 50 700 ± 25 700 ± 25 700 ± 25 700 ± 25 700 ± 25 160 160 160 160 160 345 360 360 425 Bosch type VE Bosch type VE Bosch type VE Bosch type VE Mechanical all-speed type Mechanical all-speed type Mechanical all-speed type Mechanical all-speed type (Bosch PES-A: Option) 13 11 11 12.5 [3.4] [2.9] [2.9] [3.31 10 16 16 18 [2.6] [4.2] [4.2] [4.81 24 V, 25 A 24V,15A 24 V, 15 A 24V,15A 24 V, 4.5 kW 24 V, 4.5 kW 24 V, 4.5 kW 24 V, 4.5 kW (2.8 kW) 12 V,70 Ah x 2 12 V, 70 Ah x 2 12 V, 70 Ah x 2 12 V, 70 Ah x 2 - - - GARRETT31 - - - - - - - - 6D95L/S6D95l-1 01-5
This is the COMPLETE Official Service Repair Manual for the KOMATSU FORKLIFT LOADER 6D95L / S6D95L-1 DIESEL ENGINE. This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
The Service Manual contains detailed information, electrical and hydraulic diagrams, actual real photo illustrations and schemes, which give you complete step-by-step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. This manual offers full information you need for repair your machine. The information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. All pages are printable, so run off what you need and take it with you into the garage or workshop.
THIS ENGINE IS FOUND IN THE FOLLOWING MODELS:
6D95L-1:
FD35Z FD40Z-4
FD35 FD40 FD45-4
FD33S FD35S FD40S FD45S-4
FD35 FD40 FD45-5E
FD35Z FD40Z-5
FD35 FD40 FD45-5
FD50E FD60E FD70E-5
FD50 FD60 FD70-5
FD50E FD60E FD70E-6
FD50 FD60 FD70-6
SD23 SD25-3
S6D95L-1:
FD60H FD70H FD80H-5
TABLE OF CONTENTS :
01 GENERAL
10 INSPECTION AND MAINTENANCE
20 DISASSEMBLY AND ASSEMBLY
30 STRUCTURE AND FUNCTION
40 TESTING AND ADJUSTING
50 INSPECTION STANDARD
60 REPAIR AND REPLACEMENT
70 TROUBLESHOOTING
Model Specification: KOMATSU FORKLIFT LOADER 6D95L / S6D95L-1 DIESEL ENGINE
Language: English
Total Pages: 207
File Format: .PDF
Requirements: Adobe Reader & Win
ZOOM IN/OUT: YES
INSTANT DELIVERY: YES
Specifications: FULLY PRINTABLE & BOOKMARKED
Compatible: All Versions of Windows & Mac
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!
This file is Bookmarked and SEARCHABLE to make what you need easy to find.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.
This manual can be viewed on any computer, as well as zoomed and printed.
Complete file comes in .PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM.
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