2018 Indmar Marine Engines Raptor Series 6.2L Ford Based Operators Manual

California Proposition 65 Warning The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. DISCLAIMERS: All information, illustrations and speciﬁcations in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Products are under a continuous improvement policy. Thus, information, illustrations and/or speciﬁcations to explain and/or exemplify a product, service or maintenance improvement may be changed at any time without notice. ALL RIGHT RESERVED: No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the written permission of Indmar Marine Engines. California Proposition 65 Warning Certain components in this product and its related accessories contain chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling. DISPOSAL STATEMENT: Disposal requirements for waste electrical and electronic equipment: NOTICE Electrical and electronic equipment can contain harmful substances which can affect the environment and human health. WEEE symbol (Waste of Electrical and Electronic Equipment): The symbol for the separated disposal of electrical and electronic equipment is a crossed-out waste bin on wheels (Directive 2002/96/EC Waste Electrical and Electronic Equipment). You must not dispose any electrical and electronic equipment marked with this symbol (battery-operated electrical appliances, measurement equipment, light-bulbs, etc.) in the domestic waste but dispose of these separately. Always use the waste return and collection systems locally available and contribute to the reuse, recycling and all other forms of use for waste electrical and electronic equipment.

i © 2017 Indmar Marine Engines WELCOME Dear Indmar Marine Engine Owner: Thank you for selecting a boat powered by an Indmar Marine engine. Indmar is proud to provide the power to the best boat companies in the business and we hope that pride shows in the quality of our products. In the unlikely event that you have a defect-related problem with your boat’s engine or drive train, you can rest assured knowing it is backed by our industry-leading ﬁve-year warranty coverage on premium models. This is another exciting year for Indmar and for the marine industry. Indmar has joined forces with Ford Motor Company to produce a line of marine engines designed to exceed customer expectations. The 6.2L Ford-based engines are fuel injected and equipped with catalytic converter exhaust systems to provide a cleaner and safer boating experience for you and your family. If you have any questions concerning your engine that are not covered in this manual, please feel welcome to contact Indmar Customer Service at (901) 353-9930 or visit our website, www.indmar.com, and submit your question. Thanks again for choosing an Indmar-powered boat. We wish you safe, trouble-free boating. Sincerely, Team Indmar

ii INDMAR MARINE ENGINES COMPANY MISSION To produce the world’s ﬁnest, most advanced and most dependable gasoline inboard marine engines at the best possible price, while respecting the needs of our employees, customers, vendors and the precious environment we share. INDMAR MARINE ENGINES VALUE STATEMENT Indmar Marine Engines has a pedigree going back 40 years in the inboard marine industry and a proud tradition of pointing the way forward. Today, this legendary brand delivers an inimitable mix of unrivaled performance, meticulous craftsmanship and groundbreaking innovations – charting a course for others to follow, yet leaving the competition behind.

iii © 2017 Indmar Marine Engines CONTENTS Introduction ....................................................................................................................... vi Section 1 – Safety .......................................................................................................... 1-1 Carbon Monoxide Gas ............................................................................................. 1-2 Fuel .......................................................................................................................... 1-3 Battery...................................................................................................................... 1-4 Engine Oil................................................................................................................. 1-5 Cleaning Solvents .................................................................................................... 1-5 Entanglement ........................................................................................................... 1-5 Environmental .......................................................................................................... 1-5 Section 2 – General Information .................................................................................... 2-1 Using Oxygenated Fuels or Fuels with Alcohol........................................................ 2-2 Biobutanol-Blended Gasoline................................................................................... 2-3 Fuels in Other Countries .......................................................................................... 2-3 Indmar Fuel Recommendations ............................................................................... 2-4 Fuel System ............................................................................................................. 2-4 Battery...................................................................................................................... 2-5 “Service Required” or “Check Engine” Indicator ....................................................... 2-6 Engine Cooling ......................................................................................................... 2-7 Aquatic Invasive Species (AIS) Prevention .............................................................. 2-8 Exhaust Hoses ....................................................................................................... 2-11 Selecting a Propeller .............................................................................................. 2-11

iv Section 3 – Pre-Start Checks......................................................................................... 3-1 Pre-Start Checks...................................................................................................... 3-1 Section 4 – First Time Operation and Break-In .............................................................. 4-1 First Time Operation................................................................................................. 4-1 Break-In.................................................................................................................... 4-3 Section 5 – Engine Starting Procedures ........................................................................ 5-1 How to Start Your Engine ......................................................................................... 5-1 If Engine Does Not Start .......................................................................................... 5-3 How to Clear the Engine .......................................................................................... 5-3 Engine Restart ......................................................................................................... 5-4 Section 6 – Normal Operation........................................................................................ 6-1 Sensible Operation................................................................................................... 6-1 Daily Routine ............................................................................................................ 6-1 Operating the Controls ............................................................................................. 6-2 Unusual Vibration ..................................................................................................... 6-3 Section 7 – Maintenance ............................................................................................... 7-1 General Service Notes ............................................................................................. 7-1 Engine Oil................................................................................................................. 7-4 Engine Flame Arrestor ............................................................................................. 7-8 Engine Cooling ......................................................................................................... 7-8 Internal (Cooling System) Care.............................................................................. 7-13 Fresh Water Cooling............................................................................................... 7-13 Fuel System ........................................................................................................... 7-15 Transmissions ........................................................................................................ 7-15 Electrical System ................................................................................................... 7-20 Wiring ..................................................................................................................... 7-21

v © 2017 Indmar Marine Engines General Lubrication ................................................................................................ 7-23 Accessory Drive ..................................................................................................... 7-23 Section 8 – Storage and Winter Lay-Up ......................................................................... 8-1 General Preparation ................................................................................................. 8-2 Reactivating Engine After Extended Storage ......................................................... 8-12 Extended Storage .................................................................................................. 8-14 Section 9 – Troubleshooting ........................................................................................... 9-1 Appendix A – Maintenance Components and Fluids ..................................................... A-1 Service Log .............................................................................................................. A-2 Appendix B – Engine Speciﬁcations .............................................................................. B-1 Appendix C – Indmar Limited Product Warranty ............................................................C-1

vi INTRODUCTION This manual will acquaint you with basic information needed to safely operate and maintain your Indmar engine. We suggest you and all other operators read the entire manual before using your boat. We recommend you contact your Indmar dealer for all engine service. Certified Indmar Technicians are trained to service your Indmar engine and drive train. They have current specifications, parts and the special equipment needed to service your Indmar engine and drive train. To find your nearest Indmar dealer, please visit our website at www.indmar.com or call (901) 353-9930. To ensure that the proper information is available, note the six digit engine serial number. The serial number is stamped on the engine block. Refer to Figure 1.1 for locations. The serial number also appears on the emissions label on the valve cover of the engine and on several stick-on tags that are attached to major engine components. INDM-0012 2 3 1 1 - Engine Block 2 - Valve Cover 3 - Oil Pan Figure 1.1 – Serial Number Locations

vii © 2017 Indmar Marine Engines WARRANTY REGISTRATION The Federal Boat Safety Act of 1971 requires registrations of marine products sold in the United States be maintained by the manufacturer and dealers of those products. Your dealer should have completed your warranty registration to comply with federal regulations. This registration enables us to contact you, if it should become necessary, to change or improve your product. The engine serial number is stamped into the block. For additional serial number locations, refer to Figure 1.1. Always retain a copy of the serial number for your personal records. Warranty registration must be received within 10 days after date of purchase by the ﬁrst owner. If your engine is not registered, all warranties will be void.

viii WARRANTY REGISTRATION TRANSFER The remainder of the engine warranty is transferable to a second or subsequent owner. Warranty transfers must be completed within 10 days of the transfer of ownership. If the trade-in and resale is handled by an authorized Indmar dealer, the dealer must fill out the warranty registration transfer form and send it and other paperwork specified along with the warranty transfer fee and the transfer will be processed on approval by Indmar. If the sale of the boat is from a private owner to another individual, the engine package must be inspected, at the seller or purchaser’s expense, and the Inspection Form, Warranty Transfer Form, specified paperwork and transfer fee and the transfer will be processed on approval by Indmar. The new boat owner will be notified within 10 days of Indmar’s receipt of the transfer form whether the transfer has been accepted or not. If the transfer has been accepted, the warranty expiration date will also be provided for the new owner. To obtain enjoyment from your boat, follow recommendations described in this manual. The knowledge you gain through careful review will help you experience lasting satisfaction. Further information regarding the care, operation, required equipment or specifications for your boat can be obtained from your local US Coast Guard Auxiliary, US Power Squadron, state boating authorities, or the American Red Cross. Know the law and your responsibilities as a boat owner. Any alteration, change, improper maintenance or abnormal use by you which renders the engine or any of its components unreasonably dangerous will void all warranties and Indmar will not be liable for the resulting damages or injuries.

2018 Indmar Marine Engines Raptor Series 6.2L Ford Based Operators Manual

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