2015 Deutz Engine TCD Workshop Manual - Special tools

© 06/2006 8249-001 2/16 8 TCD 2015 Special tools Orders The tools can be ordered directly, stating the order number, from: WILBAER Wilhelm Bäcker GmbH & Co.KG Postfach 14 05 80 42826 Remscheid Germany Tel.: +49 (0) 2191 9339-0 Fax: +49 (0) 2191 9339-200 E-mail: info@wilbaer.de Web: http://www.deutz-tools.com

© 06/2006 8249-001 3/16 8 Special tools TCD 2015 6066 Assembly block Engine clamping, double-sidedmaximum load capacity at middle centre of gravity approx. 1200 kg © 35451-2 6066/151 Clamping bracket (in conjunction with assembly block 6066) Engine clamping, double-sided © 37601-1 100130 Connector (in conjunction with compression pressure tester 8005) © 37602-1

© 06/2006 8249-001 4/16 8 TCD 2015 Special tools 100300 Turning gear with mechanical TDC transmitter and degree scale for start of pumping check Turn crankshaft, block engine © 37603-1 100350 Turning gear Turn crankshaft on the V-belt pulley. © 37604-1 100400 Dial gauge with fixing wheel Measuring range 0 - 10 mm / 0.01 mm © 37605-1

© 06/2006 8249-001 5/16 8 Special tools TCD 2015 100410 Digital gauge Measuring range 0 - 30 mm / 0.01 mm © 43205-0 100850 Measuring instrument with measuring plate Checking piston overhang © 37606-1 101830 Dial gauge adapter Measuring installation depth for impulse transmitter © 45906-0

© 06/2006 8249-001 6/16 8 TCD 2015 Special tools 102560 Tester Basic device with two dipsticks Check radiation position of the piston cooling nozzle (old version) © 37608-1 102565 Dipstick (in connection with tester 102560) Check radiation position of the piston cooling nozzle (new version) © 37628-1 103240 Dial gauge holder with stylus extension (diameter 5/95 mm) Checking plunger lift of injection pumps © 43927-3

© 06/2006 8249-001 7/16 8 Special tools TCD 2015 110030 Puller (in connection with sliding hammer 150800) Removing fuel injector © 35433-2 110110 Holder SW11, Clamp fuel injector in the vice © 35434-2 110130 Slotted nut wrench Unscrew and tighten union screw on the fuel injector. © 37610-1

© 06/2006 8249-001 8/16 8 TCD 2015 Special tools 110500 Special wrench Size 17 Removing and installing injection pipes © 35436-1 110510 Special wrench Removing and installing charge air pipe © 43928-3 110700 Socket wrench insert Size 27 long Removing and installing oil pressure transmitter © 42341-2

© 06/2006 8249-001 9/16 8 Special tools TCD 2015 110901 Disassembly tool Removing O-ring © 45950-1 120660 Puller (in connection with sliding hammer 150800) Removing jammed fuel injector sealing ring © 45421-0 120900 Support bracket pivoting Clamping cylinder head © 35438-2

© 06/2006 8249-001 10/16 8 TCD 2015 Special tools 120910 Base plate (in conjunction with support bracket 120900 if support bracket is not screwed tightly) © 35439-2 121410 Assembly tool Assembling valve stem gasket © 37614-1 121420 Assembly sleeves Set of assembly sleeves for valve stem gasket © 43210-0

2015 Deutz Engine TCD Workshop Manual - Special tools

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