Cummins QSK19 QSK 19 Series Diesel Engine Complete Workshop Service Repair Manual
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
Shop Manual
QSK19 Series
Engines
CopyrightR 1997
Cummins Engine Company, Inc.
All rights reserved
Bulletin No. 3666232
Printed 12/97
ProCarManuals.com
Foreword
This manual contains complete rebuild procedures and specifications. Disassembly, cleaning, inspection, and as-
sembly instructions are included. A listing of accessory and component suppliers is located in Section M - Component
Manufacturers. Suppliers can be contacted directly for any information not covered in this manual.
Read and follow all safety instructions. Refer to the WARNING in the General Safety Instructions in Section i
- Introduction.
The repair procedures in this manual are based on the engine or component removed from chassis. Some rebuild
procedures require the use of special service tools. Make sure the correct tools are used as described in the procedures.
When a specific brand name, number, or special tool is referenced in this manual, an equivalent product can be used
in place of the recommended item.
A series of specific service manuals (for example: Troubleshooting and Repair, Specifications, and Alternative Repair)
are available and can be ordered by filling out and mailing the Literature Order Form located in Section L - Service
Literature.
Cummins Engine Company, Inc. encourages the user of this manual to report errors, omissions, and recommendations
for improvement. Please use the postage paid, pre-addressed Literature Survey Form in the back of this manual for
communicating your comments.
The specifications and rebuild information in this manual is based on the information in effect at the time of printing.
Cummins Engine Company, Inc. reserves the right to make any changes at any time without obligation. If differences
are found between your engine and the information in this manual, contact a Cummins Authorized Repair Location
or call 1-800-DIESELS (1-800-343-7357).
The latest technology and the highest quality components are used to manufacture Cummins engines. When re-
placement parts are needed, we recommend using only genuine Cummins or ReConT exchange parts. These parts
can be identified by the following trademarks:
g-01 (shop-frwd)
ProCarManuals.com
Table of Contents
Section
Introduction ........................................................................................................................................ i
Engine Identification .......................................................................................................................... E
Complete Engine – Group 00 ............................................................................................................. 0
Cylinder Block – Group 01 ................................................................................................................. 1
Cylinder Head – Group 02 .................................................................................................................. 2
Rocker Levers – Group 03 .................................................................................................................. 3
Cam Followers/Tappets – Group 04 ................................................................................................... 4
Fuel System – Group 05 ..................................................................................................................... 5
Injectors and Fuel Lines – Group 06 ................................................................................................. 6
Lubricating Oil System – Group 07 .................................................................................................... 7
Cooling System – Group 08 ............................................................................................................... 8
Drive Units – Group 09 ....................................................................................................................... 9
Air Intake System – Group 10 ............................................................................................................ 10
Exhaust System – Group 11 ............................................................................................................... 11
Compressed Air System – Group 12 ................................................................................................. 12
Electrical Equipment – Group 13 ....................................................................................................... 13
Engine Testing – Group 14 ................................................................................................................. 14
Mounting Adaptations – Group 16 ..................................................................................................... 16
Electronic Engine Controls – Group 19 ............................................................................................. 19
Service Literature ............................................................................................................................... L
Component Manufacturers ................................................................................................................. M
Specifications ..................................................................................................................................... V
Index ................................................................................................................................................... X
ProCarManuals.com
Section i - Introduction
Section Contents
Page
About the Manual ............................................................................................................................................. i-1
General Cleaning Instructions .......................................................................................................................... i-9
Glass or Plastic Bead Cleaning ..................................................................................................................... i-9
Solvent and Acid Cleaning ............................................................................................................................ i-9
Steam Cleaning ............................................................................................................................................ i-9
General Repair Instructions.............................................................................................................................. i-8
Welding on a Vehicle with Electronic Components ......................................................................................... i-8
General Safety Instructions .............................................................................................................................. i-7
Important Safety Notice ................................................................................................................................. i-7
How to Use the Manual..................................................................................................................................... i-1
Illustrations ....................................................................................................................................................... i-6
Symbols ............................................................................................................................................................ i-2
QSK19
Section i - Introduction Page i-a
ProCarManuals.com
About the Manual
This manual contains information needed to correctly operate and maintain your engine as recommended by Cummins
Engine Company, Inc. Additional service literature (Shop Manual, Troubleshooting and Repair Manual, etc.) can be
ordered by filling out and mailing the Literature Order Form located in Service Literature, Section L.
This manual does not cover vehicle or equipment maintenance procedures. Consult the vehicle or equipment
manufacturer for specific maintenance recommendations.
Both metric and U.S. customary values are listed in this manual. The metric value is listed first, followed by the U.S.
customary in brackets.
Numerous illustrations and symbols are used to aid in understanding the meaning of the text. Refer to page i-3 through
i-6 for a complete listing of symbols and their definitions.
Each section is preceded by a Section Contents to aid in locating information more quickly.
How to Use the Manual
This manual is organized according to the maintenance intervals that are to be performed. A table that states the
required intervals and the checks to be made is located in Section 2. Locate the maintenance interval that you are
performing and follow all the procedure steps given in that section. In addition, all the previous maintenance interval
procedures must also be performed.
Keep a record of all the checks and inspections made. A record form for recording date, mileage/kilometer or hours,
and what maintenance checks were performed is located in Section 2.
Refer to Section T for a troubleshooting guide to your engine. Follow the Troubleshooting Section Contents for locating
and correcting engine problems.
Refer to Section V for specifications recommended by Cummins Engine Company, Inc. for your engine. Specifications
and torque values for each engine system are given in that section.
NOTE: Discharge of oil or oily water into or upon the water is a direct violation of today’s laws. Violators are subject
to a penalty of various monetary charges. Dispose of these substances in accordance with standards set by the EPA.
QSK19 About the Manual
Section i - Introduction Page i-1
ProCarManuals.com
Symbols
The following symbols have been used in this manual to help communicate the intent of the instructions. When one
of the symbols appears, it conveys the meaning defined below:
Symbols QSK19
Section i - Introduction Page i-2
g-01 (full-sym)
ProCarManuals.com
QSK19 Symbols
Section i - Introduction Page i-3
ProCarManuals.com
Symbols QSK19
Section i - Introduction Page i-4
ProCarManuals.com
QSK19 Symbols
Section i - Introduction Page i-5
ProCarManuals.com
Illustrations
Some of the illustrations throughout this manual are ge-
neric and will not look exactly like the engine or parts used
in your application. The illustrations can contain symbols
to indicate an action required and an acceptable or not
acceptable condition.
The illustrations are intended to show repair or replace-
ment procedures. The procedure will be the same for all
applications, although the illustration can differ.
Illustrations QSK19
Section i - Introduction Page i-6
g-01 (illus)
ProCarManuals.com
You're Reading a Preview
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$41.99
Viewed 67 Times Today
Secure transaction
What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$41.99
Thank you for considering this comprehensive Service Repair Workshop Manual.
This manual encompasses all Service & Repair Procedures necessary for the Cummins QSK19 QSK 19 Series Diesel Engine.
DESCRIPTION:
This manual enables significant cost savings by facilitating DIY repairs. It provides easy-to-follow, step-by-step instructions and illustrations for all servicing and repairs.
Once acquired, this manual is a permanent resource. Users can print individual pages, chapters, or the entire manual. It is also compatible for access on tablets and smartphones.
MODELS COVERED:
- All Models/Engines/Trim/Transmissions Types Are Covered.
CONTENTS:
This high-quality Service Repair Workshop Manual comprehensively covers all repair procedures from A to Z, encompassing every repair and service procedure.
COMPUTER REQUIREMENTS:
This manual is compatible with all PC & MAC Computers, tablets, and mobile phones. The only required software is Adobe Reader, which is typically pre-installed. If not, it can be downloaded for free.
INSTANT DELIVERY:
Upon payment via Visa, MasterCard, or PayPal, the manual will be instantly emailed to the address provided during checkout.
Customer Satisfaction Guaranteed.
