Crusader engines Marine Illustrated Parts Manual - MODEL MP5.0/5.7L SN 670001 thru 671633

MARINE ILLUSTRATED PARTS MANUAL MODEL MP5.0/5.7L SN 670001 thru 671633 L510012-07 08/08

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MODEL MP5.0/5.7L PARTS MANUAL - 1 CRUSADER MP5.0/5.7L L510012-07 Contents: Symbols ................................................................................................................................................ 2 Maintenance Item Part Numbers ................................................................................................................ 3 Cylinder Block Assembly - Figure 1 ............................................................................................................. 4 Cylinder Head Assembly - Figure 2 ............................................................................................................. 8 Intake Manifold Assembly - SN 670001 through 671343 - Figure 3 ................................................................... 10 Intake Manifold Assembly - SN 671344 and above - Figure 4 .......................................................................... 12 Intake Manifold Components - SN 670001 through 671343 - Figure 5 .............................................................. 14 Intake Manifold Components - SN 671344 and above - Figure 6 ..................................................................... 16 Oil Pan and Oil Pump Assembly - Figure 7 ................................................................................................. 18 Throttle Body and Related Components - Figure 8 ........................................................................................ 20 Model 07-570V-01, 07-570V-02 Throttle Body and Related Components - Figure 9 ............................................. 22 Remote Oil Filter Components - Figure 10 .................................................................................................. 24 Model 07-570V-01, 07-570V-02 Remote Oil Filter Components - Figure 11 ........................................................ 26 Fuel Control Cell (FCC) Components - SN 670001 through 671342 - Figure 12 .................................................. 28 Fuel Control Cell (FCC) Components - SN 671344 and above - Figure 13 ......................................................... 30 Returnless Fuel System Components - SN 670001 through 671343 - Figure 14 ................................................. 32 Returnless Fuel System Components - SN 671344 and above - Figure 15 ........................................................ 36 Optional Fuel / Water Separator Components - Figure 16 .............................................................................. 38 Heat Exchanger and Components - Figure 17 ............................................................................................. 40 Fresh Water Cooling System Components - Figure 18 .................................................................................. 42 Exhaust Manifold and Components - Figure 19 ............................................................................................ 46 Raw Water Cooling Pump - Figure 20 ........................................................................................................ 48 Wiring Harness Assemblies and Senders - Figure 21 .................................................................................... 50 ECM and Relays - Figure 22 .................................................................................................................... 52 Model 07-570V-01, 07-570V-02 ECM and Relays - Figure 23 ......................................................................... 54 Accessory Drive System Components (Serpentine - LH) - Figure 24 ................................................................ 56 Accessory Drive System Components (Serpentine - RH) - Figure 25 ................................................................ 60 Starter Assembly Components - Figure 26 .................................................................................................. 64 Engine and Transmission Mounts - Figure 27 .............................................................................................. 66 Model 07-570V-01, 07-570V-02 Engine and Transmission Mounts - Figure 28 .................................................... 68 Bellhousing Assembly - Figure 29 ............................................................................................................. 70 Transmission and Related Parts (Velvet Drive In-Line) - Figure 30 ................................................................... 72 Transmission and Related Parts (Velvet Drive “V”-Drive) - Figure 31 ................................................................ 74 Transmission and Related Parts (Velvet Drive 5000) - Figure 32 ..................................................................... 76 Transmission and Related Parts (Hurth Gear) - Figure 33 .............................................................................. 78 Right Hand Rotation Engine Components - Figure 34 ................................................................................... 80 Kits, Options, and Accessories ................................................................................................................. 82 “TYPICAL VIEWS ARE SHOWN” ENGINE ROTATION Engine Rotation is identified as “RH” or “LH” with the engine model number. Rotation always is determined from the flywheel end looking toward the front of the engine. In some instances, propeller shaft rotation may be opposite to that of the engine. When ordering a replacement engine, production block or parts for the engine, be certain to check engine rotation. DO NOT rely on propeller rotation in order to determine engine rotation. LEFT-HAND ROTATION is STANDARD ROTATION. (Flywheel turns counterclockwise when viewed from flywheel end of the engine.) RIGHT-HAND ROTATION is OPPOSITE ROTATION. (Flywheel turns clockwise when viewed from flywheel end of the engine.)

MODEL MP5.0/5.7L PARTS MANUAL - 2 L510012-07 CRUSADER MP5.0/5.7L Symbols shown throughout parts list are defined here or on the bottom of the individual parts list page. AR = As Required OPT = Optional NSS = Not Serviced Separately NA = Not Available OS = Oversize US = Undersize SS = Single Station DS = Dual Station TBD = To Be Determined NI = Not Illustrated ====================================================================== ====================================================================== HOW TO READ THIS PARTS BOOK: 2 1 4 3 5 ITEM PART NO. QTY. DESCRIPTION MODEL ID 1 RB001005I 1 Base Engine Assembly, 5.7L ITEM NUMBER - This number corresponds with the number in the exploded view on the facing page. PART NUMBER - This is the designated part number for the particular component or assembly. QUANTITY - This refers to the number of pieces used. DESCRIPTION - This identifies what the component or assembly is. MODEL ID - This identifies a component or assembly that is unique to a specific engine model. 1 2 3 4 5

MODEL MP5.0/5.7L PARTS MANUAL - 3 CRUSADER MP5.0/5.7L L510012-07 REPLACEMENT PARTS: WARNING: Electrical, ignition and fuel system components on Crusader Engines are designed and manufactured to comply with U.S. Coast Guard rules and regulations to minimize risks of fire or explosion. Use of replacement electrical, ignition and fuel system components which do not comply with these rules and regulations could result in a fire or explosion hazard and should be avoided. MARINE TRANSMISSIONS: Crusader Engines are equipped with Velvet Drive or Hurth Transmissions, or “V”-drives. If transmission parts are required, contact your dealer or closest Crusader Parts Distributor for required parts. Parts manuals and overhaul manuals are available through Crusader Distributors. MAINTENANCE ITEM PART NUMBERS: Description Part Number Oil Filter 22679 Kit, Transmission Oil Filter (ZF) RP077011 Kit, Fuel / Water Separator RK080033 Fuel Filter, screen and gasket, pre-filter RP077014 Fuel Filter, FCC RP080026 Spark Plugs RP030010 Spark Plug Wire Set RK120018A Spark Plug Wire Set (RH) RK120020 Serpentine Drive Belt (LH, 70 Amp) R066028 Serpentine Drive Belt (LH, 100 Amp) R066030 Serpentine Drive Belt (RH, 70 Amp) R066029A Serpentine Drive Belt (RH, 100 Amp) R066031 Impeller Kit RP061022 Thermostat (FWC) R026007 On-Board Spare Parts Kit (LH, w/ FCC Fuel System) RK173089D-07 On-Board Spare Parts Kit (RH, w/ FCC Fuel System) RK173089E-07 ====================================================================== ====================================================================== CHANGE NOTICE: Change Pages Date Updated Revised 07/07

MODEL MP5.0/5.7L PARTS MANUAL - 4 L510012-07 CRUSADER MP5.0/5.7L CYLINDER BLOCK ASSEMBLY - FIGURE 1 59 58 56 57 55 54 47 48 43 49 50 51 42 53 52 7 8 46 1 2 3 4 5 6 9 10 11 12 13 20 19 18 17 16 15 14 23 22 22 21 13 24 25 26 27 28 29 39 40 41 28 45 44 30 37 38 36 35 34 33 32 31 DO NOT REMOVE PC57B01112CR 60 61 62

MODEL MP5.0/5.7L PARTS MANUAL - 5 CRUSADER MP5.0/5.7L L510012-07 ITEM PART NO. QTY. DESCRIPTION MODEL ID CYLINDER BLOCK ASSEMBLY - FIGURE 1 * RB001004B 5.0L Base Engine Assembly * RB001005I 5.7L Base Engine Assembly 1 R015013 8 Ring Set, piston 5.7L (STD) 1 R015006 8 Ring Set, piston 5.0L (STD) 2 RA013016 8 Piston, 5.7L (STD) 2 RA013017 8 Piston, 5.0L (STD) 3 7080280 16 Bolt, connecting rod cap 4 RA011012 8 Connecting Rod (STD) 5 R007023 8 Bearing Set, connecting rod (STD) 6 7080050 16 Nut, connecting rod cap 7 R035038 16 Lifter, roller, valve 8 R037001 8 Guide, valve lifter 9 R069064 1 Plug, camshaft 10 33089 3 Plug, oil gallery 11 R079051 1 Adapter, oil bypass 5.7L 12 RS3552 2 Plug, engine block coolant drain hole 13 7050680 1 Bearing, crankshaft rear main (STD) 13 7057200 AR Bearing, crankshaft rear main (.001 US) 13 7057220 AR Bearing, crankshaft rear main (.010 US) 13 7057230 AR Bearing, crankshaft rear main (.020 US) 14 7070340 1 Pin, crankshaft rear oil seal housing alignment 15 7070370 1 Gasket, crankshaft rear oil seal housing 16 R134070 1 Housing, crankshaft rear oil seal 17 7057250 2 Bolt, crankshaft rear oil seal housing, short 17 7057260 1 Bolt, crankshaft rear oil seal housing, long 18 R047173A 1 Seal, crankshaft rear oil (LH) 18 R047175 1 Seal, crankshaft rear oil (RH) xx-571x-xx, xx501x-xx 19 RA138008 1 Flywheel Assembly (Top Mount Starter) 19 RA138010 AR Flywheel Assembly (Bottom Mount Starter) 20 7070480 6 Bolt, ﬂywheel attaching 21 7057270 2 Nut, crankshaft rear oil seal housing 22 TBD 4 Stud, crankshaft rear oil seal housing 23 7050700 2 Stud, crankshaft rear oil seal housing 24 NSS 1 Cap, crankshaft bearing #5 25 7050870 5 Stud, crankshaft bearing cap 26 7050690 5 Bolt, crankshaft bearing cap 27 NSS 4 Cap, crankshaft bearing #1 - #4 28 7050670 4 Bearing, crankshaft main (STD) 28 7057170 AR Bearing, crankshaft main (.002 US) 28 7057180 AR Bearing, crankshaft main (.010 US) 28 7057190 AR Bearing, crankshaft main (.020 US) 29 R056001 1 Ring, crankshaft position sensor reluctor (LH) 29 R056001A 1 Ring, crankshaft position sensor reluctor (RH) xx-571x-xx, xx501x-xx

MODEL MP5.0/5.7L PARTS MANUAL - 6 L510012-07 CRUSADER MP5.0/5.7L CYLINDER BLOCK ASSEMBLY - FIGURE 1 (cont’d) 59 58 56 57 55 54 47 48 43 49 50 51 42 53 52 7 8 46 1 2 3 4 5 6 9 10 11 12 13 20 19 18 17 16 15 14 23 22 22 21 13 24 25 26 27 28 29 39 40 41 28 45 44 30 37 38 36 35 34 33 32 31 DO NOT REMOVE PC57B01112CR 60 61 62

MODEL MP5.0/5.7L PARTS MANUAL - 7 CRUSADER MP5.0/5.7L L510012-07 ITEM PART NO. QTY. DESCRIPTION MODEL ID CYLINDER BLOCK ASSEMBLY - FIGURE 1 (cont’d) 30 R004010A 1 Cover, engine front cover (includes gasket and seal) 31 R020038 1 Sensor, crankshaft position 32 TBD 1 Bolt, crankshaft position sensor attaching 33 RK007020 1 Bearing Set, crankshaft main (STD) 34 R009091 1 Bolt, crankshaft balancer 35 R096074 1 Washer, crankshaft balancer bolt 36 R064010A 1 Balancer, crankshaft (‘02 and newer) 37 NSS 1 Seal, crankshaft front oil 38 R009177 6 Bolt, engine front cover attaching, short 38 R009176 2 Bolt, engine front cover attaching, long 39 NSS 1 Gasket, engine front cover 40 R054024 1 Sprocket, crankshaft 41 R164024 2 Key, crankshaft balancer 42 RK051030 1 Bearing Set, camshaft 42 7050630 1 Cam Bearing #1 42 7050640 2 Cam Bearing #2 & #5 42 7050650 2 Cam Bearing #3 & #4 43 R022022 1 Pin, camshaft sprocket locating 44 30698 1 Bolt, camshaft sprocket attaching 45 R055011 1 Chain, camshaft timing 46 R054041 1 Sprocket, camshaft 47 7070700 2 Bolt, camshaft retaining 48 R109050 1 Retainer, camshaft 49 RA050021 1 Camshaft, engine (LH) 49 RA050022 1 Camshaft, engine (RH) xx-571x-xx, xx501x-xx 50 7050740 1 Plug, oil gallery 51 NSS 1 Block, engine 52 R090253A 1 Retainer, valve lifter 53 RS0279 3 Bolt, valve lifter retainer 54 RM0203 2 Gasket, water pump to engine block 55 RA057027 1 Water Pump Assembly 56 R095026 1 Stud, water pump attaching 57 RS0307 1 Bolt, water pump attaching 58 90305275 1 Bolt, water pump attaching 59 R095026 1 Stud, water pump attaching 60 R020027 1 Sensor, knock 61 98144 1 Plug, block, dipstick (305/350) 62 R006017A 1 Crankshaft, 350 1996/Later NI R069066 8 Plug, Brass, block 1 5/8”

MODEL MP5.0/5.7L PARTS MANUAL - 8 L510012-07 CRUSADER MP5.0/5.7L CYLINDER HEAD ASSEMBLY - FIGURE 2 25 24 21 20 19 17 16 15 14 31 30 29 28 27 26 13 9 10 8 18 22 23 19 20 20 20 20 20 20 20 20 18 CYLINDER HEAD BOLT POSITION 18 18 18 18 18 18 19 12 XXXX XXX XXX XXXXXX XXXXXXX 1 4 5 2 6 3 7 33 34 13 32 PC57B009CR-07 11 35 38 39 36 37

Crusader engines Marine Illustrated Parts Manual - MODEL MP5.0/5.7L SN 670001 thru 671633

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