calcActive())">
Crusader Challenger series engines - OWNERS Product Technical Specifications
What's Included?
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual

OWNERS Product
Technical Specifications
PERFORMANCE TO MOVE YOU
3 Year / 300 Hour Warranty 03/18

2
Warranty
Challenger 3 YEAR/300 HOUR TRANSFERABLE LIMITED WARRANTY
Pleasurecraft Marine Engine Co., through its Crusader Challenger Engines Division (“Challenger”), warrants its new products to be free from defects in material and workmanship under normal use and
service conditions, to the first registered owner or registered user, as well as all subsequent users who, in accordance with Challenger’s warranty transfer policy, have received within 30 days of a sale
transaction involving the product a transfer of any remaining period of coverage under this warranty. The obligation of Challenger under this warranty shall be limited to the repair or replacement with new
or reconditioned components, at Challenger’s option, of any product, or parts thereof, which have failed during the warranty period specified below and are demonstrated upon examination to have failed
due to defective material and/or workmanship.
WARRANTY COVERAGE; TERM
This warranty is extended only to the first registered owner or registered user, as well as all subsequent users who, in accordance with Challenger’s warranty transfer policy, have received within 30 days of
a sale transaction involving the product a transfer of any remaining period of coverage under this warranty, as specified below.
All components, other than those itemized below and those components that are warranted by Challenger’s suppliers, are warranted, solely for non-commercial use, for a period of 3 years or 300 hours
of use, whichever first occurs, from the earlier of (1) the date of sale to the first registered owner or registered user, or (2) from the date the engine is first placed into service for demonstration or any other
purpose prior to the sale of the engine to the first owner purchasing the engine at retail, as well as to all subsequent users who, in accordance with Challenger’s warranty transfer policy, have received a
transfer of any remaining portion of this warranty coverage within 30 days of any subsequent sale of the product. In the case of commercial use of the product, the term of this warranty shall be the shorter
of (a) a period of 6 months from the date of sale to the first registered owner or registered user, or (b) the expiration of 200 hours of use.
Components not covered under this warranty:
(1) Water pump impellers are not covered by this warranty.
(2) Seals, gaskets, o-rings, and other materials affected by time are not covered by this warranty if their effectiveness is reduced by an extended storage period prior to sale or use of the product.
(3) Items such as, but not limited to, lubricants, spark plugs and other items which are normally frequently replaced as part of routine maintenance.
NO OTHER WARRANTY GIVEN
The obligations set forth in the preceding paragraphs are Challenger’s sole obligation and the owner’s exclusive remedy. Challenger makes no other express warranty. Any implied warranty of
merchantability or fitness for a particular purpose that may be applicable to this product is limited in duration to the duration of this warranty. Some States do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to you.
No distributor, dealer, agent or employee of Challenger is authorized to grant any other or further warranty or incur any additional warranty obligation on Challenger’s behalf in connection with the sale of
its products. Any qualification or restriction contained herein which is prohibited by any law of mandatory application shall be deemed to be deleted from this warranty; however, such deletion shall have no
effect on the remaining provisions hereof, all of which shall remain in full force and effect.
REMEDIES
The obligation of Challenger set forth in the first paragraph of this warranty shall be the exclusive remedy for any breach of warranty hereunder, and any owner or user’s sole remedy in the event of breach
of the warranties is repair or replacement of the product or any warranted part thereof as set forth in this warranty: with this sole exception, Challenger shall not be liable for any direct or indirect, incidental
or consequential damages, including without limitation, any damages for property damage, loss of use or loss of profits, loss of income, inconvenience, trailering, towing, haul out, launch and/or any other in
and out of water expenses, storage charges, dockage charges, expenses to deliver or pick up the product being warranted to and from the dealer, telephone expenses, lodging expenses, travel expenses,
mechanic travel time and mileage, damage caused by any occurrence of an insurable nature, rental of substitute equipment of any type, removal and replacement and/or modification of any boat parts to
facilitate repairs, moving of furniture, carpets, cleaning, painting, carpenter work, or re-delivery charges. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you.
Any owner or user hereby waives for himself/herself/itself and his/her/its successor and assigns (a) any and all claims for punitive damages, and (b) all claims of negligence or strict liability or both. In no
event will Challenger’s liability exceed the purchase price of the product(s) which is actually paid to Challenger.
OBTAINING PERFORMANCE UNDER WARRANTY
Challenger’s warranty registration form should be prepared by your selling dealer, executed by you and the dealer, and mailed by you to Challenger within 30 days after the date of your purchase of the
product. Upon receipt of the warranty registration form, Challenger will issue to you a personalized owner’s registration card which will be mailed directly to you. If the owner’s registration card is not
received within 8 weeks after the date of purchase, please write to Challenger at the address set forth below.
At the time that a claim for warranty service is made, the owner’s registration card should be presented to the person or entity providing warranty service. Authorized Challenger dealers or distributors
are entitled to be reimbursed by Challenger for some or all of the expense of warranty repairs; thus, service under the terms of this warranty will be performed by an authorized Challenger dealer or
distributor without charge for established flat rate labor or replacement parts, other than items not covered by the warranty, such as, but not limited to, water pump impellers, seals, gaskets, o-rings and
other materials affected by time if their effectiveness is reduced by an extended storage period prior to sale or use of the product, and lubricants, spark plugs and other items which are normally frequently
replaced as part of routine maintenance. Charges for additional non-warranty work and/or additional dealer charges for labor relative to warranty work in excess of flat rate must be paid for by the owner.
Prior authorization in writing must be obtained from Challenger for any warranty repairs over $50.00 and in all cases where the owner fails to establish the purchase and warranty expiration dates with the
owner’s registration card sent upon receipt of the warranty registration form by Challenger. While failure to present the owner’s registration card will not prevent you from obtaining coverage hereunder,
this warranty shall not be effective and, therefore, cannot be honored until the product purchase date can be confirmed by Challenger. If the card is lost, communicate with Challenger at the address listed
below, and, for a processing fee of $10.00, a new owner’s registration card will be issued to you.
Any questions concerning service, parts or this warranty should be directed to your selling dealer. If your dealer is unable to assist or if you relocate or are traveling or need a referral to your nearest dealer
contact: Pleasurecraft Marine Engine Co., P.O. Drawer 369, Little Mountain, SC 29075 ((803) 345-0050).
FAILURES EXCLUDED FROM WARRANTY
This warranty will not apply to any failure which results from accidents, sinking, fire, neglect, abuse or abnormal service or use, such as racing, towing or operation in water of insufficient depth, or to any
failure resulting from improper installation, improper adjustments, repairs or improper delivery service, or to any failure resulting from the use of parts, fuels, oils or lubricants not suitable for use with the
product and/or materials or parts not approved by Challenger. This warranty does not apply to any engine or drive which has been modified, or altered, or repaired in such a manner as, in the opinion
of Challenger, to affect its stability, reliability or performance. Further, this warranty will not apply to product failure resulting from (1) use of non-recommended lubricants or fuels, (2) failure to follow
maintenance or lubrication schedules, (3) failure caused or contributed to by improper or contaminated fuel, (4) failure caused by water intrusion, salt corrosion to external components, or improper
installation or misapplication of the engine or drive, (5) the owner’s or operator’s failure to exercise due or normal care and precaution, (6) failure of components and/or assemblies that are warranted by
Challenger suppliers, and (7) damage resulting from the owner’s or operator’s failure to timely replace failed water pump impellers, seals, gaskets and o-rings.
OWNER’S RESPONSIBILITY
Performance under this warranty shall be conditioned upon the first registered owner’s or registered user’s compliance with the following requirements:
(1) Owner or user shall verify that the pre-delivery service has been performed, all requested information recorded and that the selling dealer has signed the warranty registration.
(2) Owner or user shall promptly mail the warranty registration to Challenger after accepting delivery.
(3) Owner or user shall follow the instructions in the owner’s manual regarding operation, break-in, lubrication and fuel.
(4) Owner or user shall follow or comply with the maintenance schedule, operation limits, and lay up instruction, as outlined in the owner’s manual.
CHOICE OF LAW
This limited warranty shall be governed by, and construed and interpreted in accordance with, the local laws of the State of Ohio (without application of its conflicts of laws principles), except only to the
extent replaced or precluded by other law of mandatory application.
GENERAL
This warranty gives you specific legal rights, and you may also have other rights which vary from State to State.
The Challenger Federal/California Emissions Warranty and Federal/California Emissions Control Warranty Statement are separate documents included in the owner’s manual. Any questions concerning
the Emissions Warranty can be obtained by calling (803) 345-0050.
Challenger’s policy is one of continued improvement of its products, and Challenger hereby reserves the right to improve and change the design and production of any of its products without assuming any
obligation to modify products previously manufactured and/or sold.

3
Warranty
CRUSADER CHALLENGER WARRANTY TRANSFER APPLICATION
The remainder of the warranty coverage period of the original Challenger Series Engines (“Challenger”) limited warranty is transferable within
thirty (30) days of date of sale by the original owner/user to a subsequent purchaser for the remainder of the unused portion of the original
warranty coverage period, or the remainder of 300 hours of use, whichever first occurs. The original date of sale or original in-service date
(whichever comes first) begins the warranty coverage period. For commercial use such as, but not limited to, use of the product by ski schools, for
promotional use, for athletes’ boats, for rentals, etc., the warranty coverage period starts from the earlier of (1) the date in which the engine is first
registered, or (2) within 30 days from the date the boat was manufactured.
Direct Sale by Authorized Challenger Marine Dealer:
If the sale is conducted through an authorized Challenger Marine dealer, the dealer must complete and submit the Challenger Warranty Transfer
Application, the required engine photographs, Diacom recording and warranty transfer fee. The warranty transfer application will be processed
based on the approval of Challenger. This inspection will be at the seller or purchaser’s expense.
Sale by Private Individual / Non-Authorized Dealer:
If the sale is conducted between private individuals, or between a private individual and an unauthorized Challenger Marine dealer, the
engine/drivetrain must be inspected by an authorized Challenger Marine dealer. This inspection will be at the seller or purchaser’s expense. The
dealer must complete and submit the Warranty Transfer Application, the required engine photographs, Diacom recording and warranty transfer
fee. The warranty transfer will be processed based on the approval of Challenger.
The fee for warranty transfer is $400. The transfer fee (via certified check) and Warranty Transfer Application must be submitted to Challenger within
30 days of date of sale to:
Pleasurecraft Engine Group
P.O. Drawer 369
Little Mountain, S.C., 29075
• The new owner will be notified within 10 days of Challenger’s receipt of the Warranty Transfer Application form regarding whether the transfer
has been approved by Challenger. If the transfer is approved, the warranty expiration date will be provided.
• A Warranty Registration Card will be issued to the second owner, reflecting the change has been made in Challenger’s computer.
OUTSIDE THE U.S. AND CANADA, CONTACT YOUR LOCAL PLEASURECRAFT DEALER OR CHALLENGER WARRANTY SERVICES AT
(803) 345-0050 FOR MORE INFORMATION ON HOW TO APPLY FOR A WARRANTY TRANSFER.
IMPORTANT! PURCHASER NOTICE: The inspection below is designed to insure safety and satisfaction. Therefore, we require the following
inspection to be performed at your expense, by an authorized Challenger technician, prior to purchase. By signing below, the technician certifies
that he/she has checked the installation and operation of the engine and finds it to be performing properly. All terms in the Limited Warranty
located in the Engine Owner’s Manual still apply.
ENGINE MODEL: ENGINE SERIAL:
TRANS. SERIAL: ENGINE HOURS:
HULL SERIAL #: BOAT MANUFACTURED DATE:
INSPECTION DATE:
Warranty Transfer Inspection
Check for Bulletins Trouble Codes Checked
Trouble Codes Cleared
Belt and Pulley: Inspect for Damage
Engine Oil: Check All Fuel Lines: Confirm No Leaks Exhaust Hoses/Clamps: Inspect
VDrive Lube: Check All Oil Lines: Confirm No Leaks Record Propeller Size and Rotation
Diameter______Pitch______Rotation ______
Transmission Fluid: Check
Propshaft Alignment
Battery Rating, Charge, and
Level: Check
All Water Lines: Confirm No Leaks
All Drain Plugs: Confirm
Proper Installation
Engine Compression
Cylinder 1 ______ Cylinder 2 ______
Cylinder 3 ______ Cylinder 4 ______
Cylinder 5 ______ Cylinder 6 ______
Cylinder 7 ______ Cylinder 8 ______
Diacom Recording:
Ignition ON, Engine OFF Recording
(submit with application)
(3) Engine Photos:
Include engine top, port and starboard (photos must be clear and in good light)
I hereby certify the warranty transfer inspection on engine S/N __________ and have corrected any abnormality revealed by this inspection.
(Technician signature, Dealer & Date) (Seller’s Signature and Date) (Purchaser’s Signature and Date)
DATE OF SALE (2ND Owner) _____/_____/_____ DATE OF SALE (1st Owner/1st Operator) _____/_____/_____
(New Owner) (Previous Owner)
NAME: NAME:
ADDRESS: ADDRESS:
CITY, STATE, ZIP: CITY, STATE, ZIP:
EMAIL ADDRESS:
By checking this box, you are authorizing Challenger to send the email address to receive emails whenever a product bulletin or safety recall affects
this product.

4
Warranty
1. ENGINE SPECIFICATION DECAL 2. ENGINE IDENTIFICATION DECAL 3. TRANSMISSION
IDENTIFICATION PLATE
5.3L and 6.2L Direct Injection
FUEL RECOMMENDATION
Unleaded 87 Octane (minimum)
ENGINE OIL
15W-40 above 50 degrees F
See Owners Manual
MARINE GEAR OIL RECOMMENDATION
Dexron III
SPARK PLUG P/N AND GAP
R030013 - 0.040"
MAXIMUM ENGINE SPEED (WOT)
5200-5600 RPM (5500 RPM Preferred)
MAXIMUM CONTINUOUS CRUISE
4200 RPM
1-8-7-2-6-5-4-3
Firing Order
ENGINE COOLANT
Dex-CoolTM Long Life
FUEL PRESSURE - SEE OWNERS MANUAL
p m I r o ! t n a t S y e e O r u o t l a u n a M s ' r e n w r u s n i o p s e h t t a h t e c i f i c e s n o i t a
f y r o a h e n i g n e r u o v b r o d e g n a h c t o n e t t i m o n e e d e .
R143170B
MODEL 30-04-E01
RATIO
1:1
SERIAL NO.
3128
Pleasure Craft Engine Group
MADE IN U.S.A.
4. VDRIVE
IDENTIFICATION PLATE
PLEASURECRAFT
ENGINE GROUP
POWER PLUS
RATIO 1.48
16672
MADE IN USA
PLEASURECRAFT MARINE ENGINE CO.
MODEL
FIRING ORDER
SERIAL
THIS ENGINE CONFORMS TO ALL APPLICABLE U.S. GOVERNMENT
STANDARDS AND INTERNATIONAL BODENSEE SHIPPING
COMMISSION
STANDARD CERTIFICATION NO. M14 34 1 01 01
FOR MARINE ENGINES AT THE DATE OF MANUFACTURE.
LITTLE MOUNTIAN, SC 29075
MFR DATE:
1
3
4
2
2
PLEASURECRAFT MARINE ENGINE CO.
MODEL
FIRING ORDER
THIS ENGINE CONFORMS TO ALL APPLICABLE U.S. GOVERNMENT
STANDARDS AND INTERNATIONAL BODENSEE SHIPPING
COMMISSION
STANDARD CERTIFICATION NO. M14 34 1 01 01
FOR MARINE ENGINES AT THE DATE OF MANUFACTURE.
Engine Serial Number and Specification Decal Locations
ENGINE RPM CHART
Prolonged WOT operation will shorten the life of your engine
and could cause premature engine failure. Problems caused
by prolonged WOT operation are considered abuse and are
not covered under the Pleasurecraft Marine Warranty.
CAUTION
IMPORTANT
Your new Pleasurecraft Marine engine incorporates an
RPM “MAX GOVERNOR” in order to prevent the engine
from over-revving. Operation above the Maximum RPM is
not recommended. If your engine is operating above the
maximum RPM listed, a higher pitched propeller would be
required to lower the engine maximum RPM to the Preferred
RPM.
Minimum
Model Full Load Preferred Maximum
6.0L CES /
6.0L HO CES 5400 5500 5600
6.2L SC 5200 5300 5400

5
TRANSMISSION FLUID CAPACITIES
Engine and Transmission Fluid Capacities
WARRANTY NOTICE: Challenger Engines reserves the right to refuse warranty on part(s) and/or engine(s) damaged by using improper fuels
and engine oils.
Oil Change Intervals (Common)
Crankcase oil and oil filter change - Recommended intervals:
• Initial oil change - 1st 60 days or 5-25 hours of operation, whichever occurs first
• Regular oil changes - Every 50 hours of operation or 120 days, whichever occurs first
• Heavy Duty High RPM / High Load Use - Every 30 hours of operation or 120 days, whichever occurs first
NOTE: Never over-fill the engine with oil. Engines over-filled with oil can cause engine damage.
ENGINE FLUID CAPACITIES
Model ALL MODELS
Crankcase Oil Capacity
W / NEW FILTER Start with 4 Quarts (3.7L)
1
Fresh Water Cooling
System Capacity Fill Until Completely Purged
3
Model All Models Type
Challenger, 1:1 Ratio
1,2
2.0 Quarts (1.9 L) DEXRON III
PowerPlus VDrive
Challenger Power-Plus V-Drive, All Ratios
1,2
1.5 Quarts (1.42 L) Lubricant - R190251
1 - Engine Fluid Capacities are dependent on installation angle. DO NOT overfill the crankcase or transmission.
Remove excess fluid above the “FULL” mark on the dipstick. Check oil with the boat at its normal, level, at rest
position on the water. Ensure that ballast systems (if equipped) and excess water in the bilge have been purged. If
the boat is on a trailer, the trailer must be level and adjusted to represent the boat’s normal resting state on the water.
Oil capacities are approximate, and may not include capacity needed for transmission cooler and oil lines. Always use
the dipstick to determine the exact quantity of oil required. Add the correct amount of oil to fill to the “FULL” mark on
the oil level dipstick.
2 - IMPORTANT: 80 Series Challenger transmission fluid levels are checked at operating temperature and immediately
after shutdown of the engine.
3 - Fresh Water Cooling systems vary depending on half-systems, full-fresh systems, heaters, hose lengths, etc. System
should be completely purged of air and the coolant level should be within the MIN/MAX level of the degas bottle after
the engine has been ran at operating temperature and the system is allowed t to cool down overnight. Top off as
necessary. Refer to FILLING FRESH-WATER COOLING within this section.

6
Specifications
MASTER ENGINE SPECIFICATIONS
NOTE: FOR NEW BOAT PROPPING, IT IS RECOMMENDED THAT OEMS PROP TO THE MAXIMUM RPM LISTED.
IMPORTANT: FUEL PRESSURE VALIDATION MUST BE MADE WITH THE ENGINE UNDER LOAD.
MODEL 6.0L / 6.0L HO 6.2L SC
Displacement 6.0L (366 CID) 6.2L SC (376 CID)
Bore 4.0007 in. 4.0649 in.
(101.618 mm) (103.25 mm)
Stroke 3.622 in. (92.0 mm) 3.622 in. (92.0 mm)
Compression Ratio 9.67:1 9.1:1
Compression 130 - 215 psi 130 - 215 psi
WOT Operating RPM 5400 - 5600 5200 - 5400
Preferred WOT RPM 5500 5300
Cruising RPM (Max) 4000 4000
Idle RPM 650 (Not Adjustable) 650 (Not Adjustable)
Oil Pressure @ 25 - 80 psi 25 - 80 psi
2000 RPM (172 - 552 kPa) (172 - 552 kPa)
Minimum 5 psi (35 kPa) - Idle 5 psi (35 kPa) - Idle
Oil Pressure 24 psi (165 kPa) - 4000 RPM 24 psi (165 kPa) - 4000 RPM
FCC Fuel Pressure 57 - 62 psi (393 - 427 kPa) 57 - 62 psi (393 - 427 kPa)
(wide open throttle)
Spark Plug P/N R030011 R030012
Spark Plug Gap 0.040 in. 0.040 in.
Firing Order 1-8-7-2-6-5-4-3 1-8-7-2-6-5-4-3
Thermostat 160˚F (61.7˚C) 160˚F (61.7˚C)
Engine
Over- Temperature 200° F (93.3° C) 200° F (93.3° C)
Exhaust Cooling Temperature Varies based Temperature Varies based
System Over- on Engine Speed on Engine Speed
Temperature Engine Derates Engine Derates
Electrical System 12 Volt Negative (-) 12 Volt Negative (-)
Ground Ground
Alternator Rating 120 Amps 120 Amps
Battery Rating 650 CCA (Minimum) 650 CCA (Minimum)
120 Ah 120 Ah

7
Specifications
1
3
5
7
2
4
6
8
6.0 / 6.2 Liter
LH ROTATION
FRONT
NO
DISTRIBUTOR
FIRING ORDER:
1-8-7-2-6-5-4-3
FLYWHEEL END OF ENGINE
ALL V-8 MODELS
TUNE-UP SPECIFICATIONS
Model 6.0L / 6.0L HO 6.2L SC
Spark Plug Type R030011 R030012
Spark Plug Gap
0.040 in 0.040 in.
(1.02 mm) (1.02 mm)
Ignition Timing
Fixed, Fixed,
Not Adjustable Not Adjustable
Firing Order
1-8-7-2-6-5-4-3 1-8-7-2-6-5-4-3
(LH Rotation) (LH Rotation)
CAM Retard Not Adjustable Not Adjustable

8
Accessory Drive Belt System
6.0L Belt Tensioner
6.0L Accessory Drive Belt Configuration
ACCESSORY DRIVE BELT
Challenger engines use a single serpentine belt to drive
the engine water circulation pump, sea-water pump and
the alternator.
DRIVE BELT INSPECTION
Inspect the drive belt for excessive wear, shredding or
missing sections.
Inspect the drive belt for contamination from excessive
dirt, oil, coolant or other substances that may effect the
drive belt operation.
If a problem is found, replace the belt after inspecting the
following items:
• All pulleys and tensioners for signs of
misalignment
• All pulleys and tensioners for signs of rust or
other damage
• Bent pulleys or tight bearings in the engine water
circulation pump, sea-water pump and alternator
Engine must be shut OFF and the ignition key removed
before inspecting the drive belt(s). The drive belt(s)
should be checked periodically for condition and
tension. If the belt(s) shows signs of cracking, glazing
or deterioration, replace with new belt(s).
WARNING
Belt
Tensioner
Circulation
Pump
Raw Water
Pump
Crankshaft
Pulley
Alternator
Idler
A
DRIVE BELT REPLACEMENT
6.0L / 6.0L HO BELT #: R066033
1. Note the routing of the belt before removing.
2. Using a 15 mm box wrench or socket, turn the
belt tensioner to relieve the tension on the belt.
Slide the belt off of the pulleys. Release the
tensioner slowly to prevent the tensioner
from snapping against its stop, and possibly
causing damage to the tensioner.
3. Slide the new belt onto the pulleys using the
same routing as noted prior to removal.
4. Compress the belt tensioner, and slide the belt
over the tensioner pulley. Release the tension
slowly to tension the belt.
DRIVE BELT REPLACEMENT
6.2L SC SERPENTINE BELT #: R066038
1. Note the routing of the belt before removing.
2. Using a 15 mm box wrench or socket, turn the
belt tensioner to relieve the tension on the belt.
Slide the belt off of the pulleys. Release the
tensioner slowly to prevent the tensioner
from snapping against its stop, and possibly
causing damage to the tensioner.
3. Slide the belt onto the pulleys using the same
routing as noted prior to removal.
4. Compress the belt tensioner, and slide the belt
over the tensioner pulley. Release the tension
slowly to tension the belt.

9
Cooling System
SERVICING RAW WATER PUMP IMPELLER
IMPELLER KIT #: RP061022
The raw water pump impeller should be serviced every
50 hours, or once a year, whichever occurs first. See
Maintenance Schedule.
Locations “A” are access holes in order to loosen the raw
water pump attaching bolts. The bolts are secured in the
pump by O-rings, and will not fall out during removal.
Torque the raw water pump housing attaching bolts
to 8.5-9 ft.lbs. (11.5-12 N-M), when re-installing the
impeller.
Crank Pulley
Raw Water
Pump
Pulley
Circulatio
Pump
Pulley
Idler
Idler
Idle
Tensioner
A
Raw Water Pump Impeller Bolt Locations “A”
6.2L SC Accessory Drive Belt Configuration
SUPERCHARGER BELT REPLACEMENT
6.2L SC SERPENTINE BELT #: R066037
1. Note the routing of the belt before removing.
2. Using a 1/2” drive ratchet, turn the belt tensioner
to relieve the tension on the belt. Slide the belt off
of the pulleys. Release the tensioner slowly to
prevent the tensioner from snapping against
its stop, and possibly causing damage to the
tensioner.
3. Slide the belt onto the pulleys using the same
routing as noted prior to removal.
4. Compress the belt tensioner, and slide the belt
over the tensioner pulley. Release the tension
slowly to tension the belt.
6.2L SC Supercharger Drive Belt Configuration

10
Cooling System Drain Locations
Note: This diagram is for illustration purposes
only. The actual routing and/or shape of the
hoses may vary slightly depending on installation.
1
2
3
4
6
5
Drain Locations
- Engine Oil Cooler - Remove Inlet Hose
- Raw Water Pump - Remove Outlet Hose
- Exhaust Manifolds - Remove Drain Plug or Hose from
Bottom
- Exhaust Corners - Remove Drain Plugs
- Transmission Oil Cooler - Remove Inlet Hose
- Block Drains - Remove Drain Plugs
- Circulation Pump - Remove Inlet Hose
6.0L/6.0L HO Challenger Series CES Direct Drive
Winterization/Raw Water Draining Locations
1
2
3
5
3
4
4
NOTE: (If Equipped) Remove heater hoses
Port Side Block Drain
Starboard Side Block Drain
6
6
7
7
You're Reading a Preview
What's Included?
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$26.99
Viewed 45 Times Today
Loading...
Secure transaction
What's Included?
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$26.99
This manual contains comprehensive technical information and diagrams essential for servicing and operating the Challenger series engines from the Crusader range. It is a valuable resource for both professional mechanics and DIY enthusiasts, providing the necessary guidance for maintenance tasks with precision and safety. Whether it's for routine maintenance or repairs, this manual equips you with the confidence to work on the Challenger series engines effectively. The manual is available for instant download online.