Continental TMD13 TMD20 TMD27 Diesel Engine TMD Series Operator & Workshop Service Repair Manual # 1

SERVICE FACILITIES Wisconsin Motors, LLC Distributors and Service Centers, located throughout the U.S. and foreign coun- tries, have been carefully selected to insure complete and efficient repair and inspection service to owners of Wisconsin Motors, LLC Power Units. These service centers, equipped and staffed for complete power unit repair and assembly, also stock engine parts to facilitate immediate delivery for the complete line of Wisconsin Motors, LLC Engines. Order parts from the Wisconsin Motors, LLC Distributor or Service Center in your locality. Refer to the Yellow Pages of the Telephone Directory under ENGINES, visit www.wisconsinmotors.com and look under Distributors or write Wisconsin Motors, LLC for a free copy of a list of authorized Distributors and Service Centers. Do not order parts from Wisconsin Motors, LLC in Memphis, Tennessee. The SPECIFICATION NUMBER of your power unit must be given when ordering parts. The SPECIFICA- TION NUMBER is on the name plate. Copy the SPECIFICATION NUMBER in the space provided below so that it will be available when ordering parts. When ordering ENGINE PARTS refer to the appropriate parts list for the model and specification listed on the engine name plate. MODEL SPECIFICATION NUMBER To insure prompt and accurate service, the following information must also be given: 1. State EXACTLY the quantity of each part and part number. 2. State definitely whether parts are to be shipped by express, freight or parcel post. 3. State exact mailing address.

INTRODUCTION This catalog is designed to identify Wisconsin Motors, LLC Power Unit parts and to illustrate assembly methods for various power unit kits. The included installation drawings, wiring diagrams and kits define the configurations required to build a range of TM/TMD open (OPU) and closed (CPU) power units. All dimensions are inches unless otherwise shown. These power units are designed to be used with gasoline, LPG or natural gas TM20/TM27 engines or diesel TMD20/TMD27 engines. These power units are limited to engines with SAE #4 bellhousing only. When ordering parts for an exisiting power unit, it is always advisable to list the power unit number. With this information we can check your order for any incorrect part numbers. Use your service parts list to insure proper number and nomenclature identification. If parts are required to build new power units, see the example on the following pages. Wisconsin Motors, LLC reserves the right to modify, alter and improve engines and parts. Part numbers and the structure of parts may change from those shown in this catalog.

POWER UNIT CONFIGURATION An example showing the kits necessary to build a standard CPU (closed power unit) with a TMD27 engine is as follows: To build the above power unit with specific options, the following kits may be added as desired: Any questions concerning the content of the kits or how they may be assembled to obtain a specific power unit configuration should be directed to: Wisconsin Motors, LLC 2020 Fletcher Creek Drive, Memphis, Tennessee 38133 www.wisconsinmotors.com (800) 932-2858 KIT PART # DESCRIPTION --- Base engine with SAE #4 flywheel and flywheel housing 1020100 Engine mounting kit TM4T00114 Exhaust flange kit 10101001 Fan kit 10101002 Radiator kit TM4T00106 Fan guard kit 10051001 Muffler kit 10231041 Instrument kit -full 10271002 Enclosure kit TM4T00110 Air cleaner kit 10221005 Air cleaner hose kit 10271001 Side panel kit KIT PART # DESCRIPTION 10231040 Instrument kit-optional -REPLACE1S0 231041 kit 10211009 Fuel tank kit 10121004 Battery box kit 10281001 or 10281002 Power take-off dutch kit Power take-off clutch kit

INDEX Installation Drawings ..................................................................................................................... 1-4 Power Take-Off ............................................................................................................................... 5-6 Wiring Diagrams and Harnesses ................................................................................................ 7-14 Radiator .............................................................................................................................................. 15 Fan Guard .......................................................................................................................................... 16 Fan and Muffler Mounting ........................................................................................................ 18-20 Mounting Base ............................................................................................................................. 21-22 Side Panels ......................................................................................................................................... 23 Enclosure - Open Power Unit ......................................................................................................... 24 Enclosure - Closed Power Unit ................................................................................................. 25-26 Fuel Tank ....................................................................................................................................... 27-28 Instrument Mounting - Full Instrumentation ......................................................................... 30-34 Instrument Mounting - Optional Instrumenation .................................................................. 36-40 Fuse Block and Solenoid .................................................................................................................. 41 Air Cleaners .................................................................................................................................. 42-46 Battery Mounting ............................................................................................................................. 47

Continental TMD13 TMD20 TMD27 Diesel Engine TMD Series Operator & Workshop Service Repair Manual # 1

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