VOLVO MCT135C Skid Steer Loader Service and Repair Manual

MCT125C, MCT135C 2600 LBS (1179 KG) - 3000 LBS (1361 KG) / 84 - 92 HP VOLVO COMPACT TRACK LOADERS

The strength of our dealer network is enhanced with extensive individualized product and product support training at our state- of-the-art Technical Training Center in Asheville and through hands-on training. At our nearby 80-acre Product Demonstration Center, visitors operate equipment from our entire product line under a variety of simulated working conditions. Both facilities are in year-round use by our dealers and customers – more than 2,000 visit each year. Building the best starts right here. The products designed and manufactured by Volvo Construction Equipment have their beginnings at the most advanced Research & Design centers in the industry. Volvo CE machines are designed in 11 R&D centers and produced in 15 manufacturing facilities across the world. The major R&D center and manufacturing plant in the Americas is located in Shippensburg, Pennsylvania. This facility has been in operation for over 30 years and – with its recently added 200,000 sq ft expansion – now covers 570,000 sq ft on an 80 acre campus. Dedicated work teams and highly advanced technologies and techniques using the Volvo Production System ensure continuous quality improvements, labor savings and cost control to reach the high quality that our customers have come to expect from Volvo. At Volvo Construction Equipment, we’re not just coming along for the ride. Developing products and services that raise productivity – we are confident we can lower costs and increase profits for industry experts. Part of the Volvo Group, we are passionate about innovative solutions to help you work smarter – not harder. Helping you to do more Doing more with less is a trademark of Volvo Construction Equipment. High productivity has long been married to low energy consumption, ease of use and durability. When it comes to lowering life-cycle costs, Volvo is in a class of its own. Designed to fit your needs There is a lot riding on creating solutions that are suited to the particular needs of different industry applications. Innovation often involves high technology – but it doesn’t always have to. Some of our best ideas have been simple, based on a clear and deep understanding of our customers’ working lives. You learn a lot in 175 years Over the years, Volvo has advanced solutions that have revolutionized the use of construction equipment. No other name speaks Safety louder than Volvo. Protecting operators, those around them and minimizing our environmental impact are traditional values that continue to shape our product design philosophy. We’re on your side We back the Volvo brand with the best people. Volvo is truly a global enterprise, one that is on standby to support customers quickly and efficiently – wherever they are. We have a passion for performance. A strong, dedicated, capable dealer network. Our dealers are strategically located throughout North America to provide the equipment you need and the parts and service support you demand for a productive and profitable operation. A passion for performance. 2

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Every Volvo is designed to help you do more. Volvo tracked skid steer loaders help you reach a higher level of performance. With a unique, single loader arm design and a machine that is easy to maintain, we’re ready for all your jobs. Tilting cab For major service, the entire cab can be tilted forward by the removal of just two bolts from inside the cab. Gas struts automatically lock into place for safe, easy access to key internal components. O-ring face seals Hydraulic connections use o-ring face seal fittings to eliminate hydraulic leaks. Helps resist line vibrations and twisting. Saves machine downtime and service costs. Performance By Design. Vertical lift Excellent vertical lift that is ideal for truck loading and material handling applications. Features increased tip height and reach. Also delivers increased lift capacity for efficiency in repeated load & carry operations. 4

Excellent all-around visibility allows you to work safer, quicker and more efficiently. That means peace of mind for you and those working around you. Safely see it all and do it all in your Volvo. Cab door The clear, side door is the entire length of the cab, providing improved visibility without the challenges found in other side mesh cages. Door opens wide to 75 degrees for easy entry and exit of the cab. Easy to access for operators of all sizes. Loader arm service position The side entry/exit of the cab makes it safer to engage the loader arm support without the aid of a second person. Allows the operator to stop the machine, safely exit the machine without walking under the load and then engage the support. Safety is always on track. 5

See it Do more. Vertical lift Ideal lift, tip height and reach for truck loading and material handling applications. Attachments The versatility and power to use a wide range of attachments in a multitude of applications. Versatility More flexibility to handle more jobs with just one machine. Cab Designed for spacious, safe comfort with ROPS/ FOPS safety. Loader design Single loader arm design for performance, durability, improved visibility and enhanced side-entry cab access. Radial lift Ideal loader path for heavy duty attachments and ground engaging applications. 6

Fuel tank capacity Best-in-class fuel tank capacity means longer operating shifts and more productivity. Service access Simple, safe access to all service and maintenance areas with a forward-tilting cab and a large rear compartment door. Visibility Single tower loader arm and large top window for all-around, class-leading visibility. Cab access Safer side entry access eliminates the need to climb over a muddy/slippery bucket or attachment. 7

Volvo MCT125C in detail. Engine Imperial Metric Model Dieselmax TC-63 Cylinders 4 Fuel type Diesel Displacement 268 in 3 4399 cm 3 Aspiration Turbo Cooling system Water Horsepower SAE Gross @ 2400 84 hp 63 kW SAE Net 84 hp 63 kW Max. Gross torque @ 1800 267 lb 362 Nm Max no load Speed 2450 2450 Rated Speed 2200 2200 Electrical system Battery 12 V - 95 Ah Alternator 95 Ah Starter 2,72 hp 2 kW Drivetrain Axle diameter 2.28 in 58mm Drive chain RS100 HT Tires /Tracks 17,7 in 450 mm Hydraulics system-Loader Std hydraulic pump output flow @ 2200rpm 23 gpm 87 lpm High flow pump output @ rated rpm 35,7 gpm 135 lpm System pressure 3335 psi 230 bar Service capacities Cooling system 4,1 US gal 15,5 l Engine crankcase with filter, change 15.9 qt 15L Fuel tank 27,2 US gal 103 l Hydraulic System - Total capacity 15,9 US gal 60 l Hydraulic Reservoir Capacity 6.9 US gal 26L Performance Lift arm path Vertical Rated operating capacity (SAE) 2600 lbs 1179 kg Tipping capacity (SAE) 7991 lbs 3625 kg Operating weight (SAE) 10205 lbs 4628 kg Breakout force, lift 5809 lbs 2634 kg Breakout force, curl 7187 lbs 3260 kg Maximum travel speed Single speed 5,7 mph 9,2 km/h Two speed 4,8 / 7,8 mph 7,7 / 12,6 km/h Cycle time Raise (Lifting) 5.1 seconds Lower (Power down) 3.5 seconds 8

A Height to hinge pin B Dump height C Dump angle D Dump reach E Roll back angle F Ground clearance G Wheelbase H Overall length (L/bucket) I Overall length (W/bucket) J Angle of departure K Overall height L Bucket width M Over tire width (L/bucket) O Turning radius rear P Turning radius front L/bucket Q Turning radius front W/bucket Data according to Bucket Type Bucket Width Length Height Weight Heaped Cap inches / (mm) inches / (mm) inches / (mm) lbs / (kgs) cu. ft. / (m³) Dirt Bucket 78 (1981) 32.8 (833) 20.5 (521) 540 (245) 16.5 (0.47) Dirt Bucket 84 (2133) 32.8 (833) 20.5 (521) 573 (260) 17.8 (0.5) Landscape Bucket 78 (1981) 38.8 (986) 20.5 (521) 582 (264) 17.2 (0.49) Landscape Bucket 84 (2133) 38.8 (986) 20.5 (521) 615 (276) 22.3 (0.63) Multi Purpose Bucket 78 (1981) 38 (965) 27.9 (709) 841 (381) 21.7 (0.64) Multi Purpose Bucket 84 (2133) 38 (965) 27.9 (709) 884 (401) 23.4 (0.66) A B C D E F G H 10'5'' (3.175) 7'11'' (2.420) 42° 2'11'' (900) 30° 9,8'' (248) 6'11'' (2.100) 9'0'' (2.74) I J K L M O P Q 12'2'' (3.690) 28,7° 6'10'' (2.080) 6'6'' (1.950) 6'6'' (1.980) 5'9,5'' (1.760) 4'10,5'' (1.480) 7'4,5'' (2.240) Pallet Forks Overall Height Overall Width Overall Length Adjustable Tine Spacing Pallet Fork Rating Overall weight min max (pair of tines) inches / (mm) inches / (mm) inches / (mm) inches / (mm) inches / (mm) lbs / (kgs) lbs / (kgs) PF-42 38.75 (984) 45.75 (1194) 51.7 (1313) 9 (229) 45 (1143) 6000 (2722) 455 (206) PF-48 38.75 (984) 45.75 (1194) 57.7 (1466) 9 (229) 45 (1143) 6000 (2722) 480 (218) 9

Volvo MCT135C in detail. Engine Imperial Metric Model Dieselmax TC-68 Cylinders 4 Fuel type Diesel Displacement 268 in 3 4399 cm 3 Aspiration Turbo Cooling system Water Horsepower SAE Gross @ 2400 92 hp 68,6 kW SAE Net 92 hp 68,6 kW Max. Gross torque @ 1800 301 lb 408 Nm Max no load Speed 2450 2450 Rated Speed 2200 2200 Electrical system Battery 12 V - 95 Ah Alternator 95 Ah Starter 2,72 hp 2 kW Drivetrain Axle diameter 2.28 in 58mm Drive chain RS100 HT Tires /Tracks 17,7 in 450 mm Hydraulics system-Loader Std hydraulic pump output flow @ 2200rpm 23 gpm 87 lpm High flow pump output @ rated rpm 35,7 gpm 135 lpm System pressure 3335 psi 230 bar Service capacities Cooling system 4,1 US gal 15,5 l Engine crankcase with filter, change 15.9 qt 15L Fuel tank 27,2 US gal 103 l Hydraulic System - Total capacity 15,9 US gal 60 l Hydraulic Reservoir Capacity 6.9 US gal 26L Performance Lift arm path Vertical Rated operating capacity (SAE) 3000 lbs 1361 kg Tipping capacity (SAE) 8628 lbs 3913 kg Operating weight (SAE) 10663 lbs 4836 kg Breakout force, lift 5809 lbs 2634 kg Breakout force, curl 7187 lbs 3260 kg Maximum travel speed Single speed 5,7 mph 9,2 km/h Two speed 4,8 / 7,8 mph 7,7 / 12,6 km/h Cycle time Raise (Lifting) 5.1 seconds Lower (Power down) 2.3 seconds 10

VOLVO MCT135C Skid Steer Loader Service and Repair Manual

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