ASV HD 4500 4520 Posi Track Loader Illustrated Master Parts List Manual

PARTS MANUAL PART # 0401-707 HD 4500/4520 Posi-Track

TABLE OF CONTENTS SEAT ASSEMBLY-----------------------------------------------------2 ROLL CAGE ASSEMBLY------------------------------------------------4 FUEL TANK ASSEMBLY-------------–----------------------------------6 TOWER W/FILTERS ASSEMBLY------------------------------------------8 TOWER W/BATTERY ASSEMBLY-----------------------------------------10 MAIN CONSOLE ASSEMBLY--------------------------------------------12 AUXILIARY CONSOLE ASSEMBLY---------------------------------------14 TRANSMISSION LINKAGE-----–---------------------------------------16 HYDRAULICS: PTO & AUX. VALVE-------------------------------------18 HYDRAULICS: NEUTRAL LOCK & CHARGE RELIEF-------------------------20 HYDRAULICS: TRANSMISSION & GEAR PUMPS----------------------------22 HYDRAULICS: HOSES & TUBES----------------------------------------24 HYDRAULICS: HOSES & QUICK COUPLERS-------------------------------26 4045D & 4045T ENGINE ASSEMBLY------------------------------------28 MUFFLER & AIR CLEANER (TURBO) ASSEMBLY---------------------------30 MUFFLER & AIR CLEANER (NATURAL) ASSEMBLY-------------------------32 RADIATOR & OIL COOLER ASSEMBLY-----------------------------------34 CHASSIS ASSEMBLY-------------------------------------------------36 SUSPENSION AXLE & TRACK ASSEMBLY---------------------------------38 LS DRIVE ASSEMBLY------------------------------------------------40 RS DRIVE ASSEMBLY------------------------------------------------42 RS UNDERCARRIAGE ASSEMBLY----------------------------------------44 LS UNDERCARRIAGE ASSEMBLY----------------------------------------46 CARRIAGE ASSEMBLY------------------------------------------------48 AXLE ASSEMBLY (0307-022)-----------------------------------------50 AXLE ASSEMBLY (0307-023)-----------------------------------------52 AXLE ASSEMBLY (0307-024)-----------------------------------------54 LOADER ASSEMBLY--------------------------------------------------56 HYDRAULIC SCHEMATIC----------------------------------------------58 ELECTRICAL SCHEMATIC (AUX. CONSOLE)------------------------------59 ELECTRICAL SCHEMATIC (TOWER W/BATTERY)---------------------------60 ELECTRICAL SCHEMATIC (ENGINE)------------------------------------61 ELECTRICAL SCHEMATIC (MAIN CONSOLE)------------------------------62 ELECTRICAL SCHEMATIC (ROLL CAGE)---------------------------------63 ELECTRICAL SCHEMATIC (RESERVOIR)---------------------------------64 SERVICE ITEMS-----------------------------------------------------1 JULY 2000

SERVICE ITEMS DESCRIPTION MANUFACTURER NUMBER ASV PART NO. HD Engine Oil Filter John Deere RE59754 0160-001 HD Engine Fuel Filter John Deere RE62418 0160-002 Charge Pressure Filter Fairey Arlon 402228 0303-078 Aux. Hydraulic Filter Fairey Arlon FA35-CC10 0302-853 Hi-Flo Hyd. Filter (5 1/2) Fairey Arlon FA57-CC10 0303-069 Primary Air Filter Donaldson P18-2059 0109-004 Secondary Air Filter Donaldson P11-9410 0307-406 Engine Oil (1 qt.) Multi-Grade 10W-30 0300-767 Hydraulic Oil (5 gal.) AMOCO Rycon MV 0400-253 Grease (1 tube) Phillips Poly-Tach 0300-769 Fan Belt (Serpentine) John Deere R123432 0160-004 Antifreeze (2 1/2 gal.) John Deere TY16036 0307-744 Page 1

PART NUMBER ASV, Inc. GRAND RAPIDS, MN. PAGE 2 REF. NO. QTY DESCRIPTION DESCRIPTION QTY PART NUMBER REF. NO. 1 0302-097 2 ISOLATOR,FOOTREST 2 0302-089 1 FOOTREST 3 0307-719 1 WELDMENT,BASE,SEAT 4 0302-382 2 PIN,LYNCH,5/16 5 8050-247 8 WASHER,WROUGHT,5/16,SAE,ZN 6 8040-426 4 NUT,HEX,NYLOCK,5/16-18 UNC,ZN 7 0307-250 1 SEAT,907-18 W/CABLE ASSY 8 8003-222 2 CAPSCREW,HH,3/8-24 UNFx1.0,GD2 9 8040-516 2 NUT,HEX,NYLOCK,3/8-24 UNF,ZN 10 0300-459 1 BELT,SEAT SEAT ASSEMBLY

PART NUMBER ASV, Inc. GRAND RAPIDS, MN. PAGE 4 REF. NO. QTY DESCRIPTION DESCRIPTION QTY PART NUMBER REF. NO. 1 0307-320 1 WLMT,ROPS (ROLLCAGE) 2 0300-671 2 FLOODLIGHT,REAR 3 8002-407 4 CAPSCREW,HH,1/2-13 UNCx2.0,GD5 4 8040-606 4 NUT,HEX,NYLOCK,1/2-13 UNC,ZN 5 8051-442 4 WASHER,SPRING LOCK,3/4,ZN 6 0302-983 1 WIRE,HEADLIGHT 7 0302-984 1 LOOM,WIRE,HEADLIGHT 8 0301-792 2 CLAMP,LOOM,1/2" 9 0301-637 3 GROMMET (1840) 10 0307-696 1 DECAL,ROPS/FOPS,HD 11 8002-679 4 CAPSCREW,HH,3/4-10 UNCx2.50,GD 12 0303-061 2 SHAFT,STOP,LOADER 13 0303-130 2 KNOB,ALUM 14 0303-099 2 WASHER,STAR,3/8,INT/EXT TOOTH 15 0305-231 1 BRKT,LOCKING,PIN 16 0302-710 1 HARNESS,HEADLIGHT 17 0302-112 2 BULB,HEADLIGHT,MODEL 800 18 0302-111 4 RETAINER,BEZEL,HEADLIGHT,U-TYP 19 0302-109 2 HEADLIGHT,HALOGEN,MODEL 800 20 0307-580 1 WLMT,HOUSING,MTG,HEADLIGHT 21 0302-110 2 BEZEL,HEADLIGHT,MODEL 800 22 8050-262 4 WASHER,WROUGHT,5/16,STD,ZN 23 8013-130 4 CAPSCREW,HH,5/16-24 UNFx.75,NY 24 0307-404 1 DECAL,LOGO,ASV,3.5" x 9.0" ROLLCAGE ASSEMBLY

PART NUMBER ASV, Inc. GRAND RAPIDS, MN. PAGE 6 REF. NO. QTY DESCRIPTION DESCRIPTION QTY PART NUMBER REF. NO. FUEL TANK ASSEMBLY 1 0307-034 1 TANK,FUEL,PLASTIC 2 0307-246 1 CAP,TANK,FUEL 3 8002-222 1 CAPSCREW,HH,3/8-16 UNCx1.0,GD5 4 0301-375 1 WEIGHT,IN-TANK 5 0300-732 4 CLAMP,HOSE,#4 6 0307-537 1 LINE,FUEL,SUCTION,50" 7 0307-660 1 INSERT,ELBOW,TANK,FUEL,90^ 8 0307-661 1 GROMMET,RUBBER,TANK,FUEL,3/4" 9 0307-541 1 HOSE,IN-TANK,9" 10 0307-639 1 INSERT,ELBOW,TANK,FUEL,90^ 11 0307-640 1 GROMMET,RUBBER,TANK,FUEL,1/2" 12 0307-538 1 LINE,FUEL,RETURN,33" 13 0307-542 1 UNIT,SENDING,FUEL,HD 14 0300-733 1 GASKET,SENDING UNIT 15 0307-672 6 PAD, TANK, FUEL,32.0"X1.0"X.12" 16 0302-353 1 WIRE,GROUND,TANK,FUEL 17 0307-543 5 SCREW,PLASTIC,FORMING,THREAD 18 0307-711 2 PAD,TANK,TOP 19 0307-581 1 WLMT,BAND,TANK,FUEL 20 0307-636 1 HOOK,TANK,FUEL 21 8050-272 1 WASHER,WROUGHT,3/8 x.744,ZN 22 8040-486 1 NUT,HEX,NYLOCK,3/8-16 UNC,ZN 23 0307-673 2 PAD, TANK, FUEL,32"X3.5"X.37" 24 0307-674 1 PAD, TANK, FUEL,25"X3.5"X.37"

PART NUMBER ASV, Inc. GRAND RAPIDS, MN. PAGE 8 REF. NO. QTY DESCRIPTION DESCRIPTION QTY PART NUMBER REF. NO. TOWER W/FILTERS ASSEMBLY 1 0307-041 1 WLMT,MANIFOLD,TOWER,LOADER 2 0307-921 3 FILTER,SPIN-ON,MED PRES,LONG 3 0310-160 2 SWITCH,IND,FILTER 4 0307-969 1 DECAL,HIGH,FLOW 5 0307-970 1 DECAL,LOW,FLOW 6 0314-043 1 COUPLING,PORT,TEST,MALE,#6SAE- 7 0300-290 4 ADAPTER,O-RING TO FLARE (12-12 8 0300-288 2 ADAPTER,O-RING TO FLARE (8-8) 9 0300-289 2 ADAPTER,O-RING TO FLARE (16-12 10 0310-159 1 MANIFOLD,FILTER,HYD,W\SWITCHES 11 0307-788 2 WLMT,BRKT,MANIFOLD 12 0307-337 1 ADAPTER,8MJ-8MJBHKD90^ (8-8) 13 0307-399 1 ADAPTER,TEE,8MJ-8BKHD-8MJ (8-8 14 0307-546 1 ADAPTER,CAP,8FJ 15 0307-400 4 TUBE,HYD,MANIFOLD,12FJX 16 0307-401 2 TUBE,HYD,MANIFOLD,8FJX 17 8102-222 6 CAPSCREW,HH,3/8-16 UNCx1.0,GD8 18 8040-606 4 NUT,HEX,NYLOCK,1/2-13 UNC,ZN 19 8002-224 6 CAPSCREW,HH,3/8-16 UNCx1.25,GD 20 8040-486 2 NUT,HEX,NYLOCK,3/8-16 UNC,ZN 21 8050-277 2 WASHER,WROUGHT,3/8,SAE,ZN 22 0307-784 1 TRIM,DOOR,TOWER 23 0307-780 1 DOOR,TOWER,FIBERGLASS 24 0300-407 1 DECAL,TRACK,WARNING 25 0307-779 2 HINGE,DETACHABLE 26 0307-690 1 WLMT,ATT,JACK 27 0302-848 1 WRENCH,JACK 28 0307-647 1 WLMT,TENSIONER,TRACK 29 0307-653 1 WLMT,ROD,ADJUSTMENT 30 0307-693 2 NUT,WING,5/16-18 UNC 31 0307-793 4 SCREW,DRIVE,#10x1/2,TYPE U 32 8050-240 2 WASHER,STAINLESS,1/4",MS 33 8061-604 4 RIVET,FLANGEHEAD 34 8050-247 2 WASHER,WROUGHT,5/16,SAE,ZN 35 0401-639 1 KIT,DRAIN,PLANETARY 36 8002-413 6 CAPSCREW,HH,1/2-13 UNCx3.5,GD5 37 0307-232 4 ADAPTER,BULKHEAD,12MJ-12MJ-90^ 38 0301-644 2 NUT,TOP LOCK,STL,1/2-13 UNC,ZN 39 0307-791 1 LANYARD,24" 40 0307-790 2 NUT,HEX,JAM,M10x1.5,ZN 41 0307-785 1 PAWL,LATCH 42 0307-783 2 NUT,HEX,M6 x 1.0 NYLOCK 43 0307-778 1 LATCH,HANDLE,TEE,FOLDING 44 0307-703 1 DECAL,HD4520,12"X2.5" 45 0307-702 1 DECAL,HD4500,12"X2.5" 46 0307-792 1 SNAP,SPRING 47 0307-787 1 RETAINER,DOOR 48 8060-648 3 RIVET,BLIND,3/16 x .575

ASV HD 4500 4520 Posi Track Loader Illustrated Master Parts List Manual

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