Case Alpha Series Skid Steer Loader Operators Manual

Part number 84571609 4th edition English December 2011 Replaces part number 84533037 OPERATOR’S MANUAL SR130 SR200 SR150 SR220 SR175 SR250 SV185 SV250 SV300 Alpha Series Skid Steer Loader TR270 TR320 TV380 Alpha Series Compact Track Loader

Contents 1 GENERAL INFORMATION Note to the Owner .......................................................................... 1-1 Right, left, front and rear of the machine ................................................... 1-3 Identification numbers ...................................................................... 1-4 Machine components ....................................................................... 1-7 2 SAFETY INFORMATION Signal word definitions ..................................................................... 2-1 Safety rules ................................................................................. 2-2 Decal information ........................................................................... 2-3 Safety decals ............................................................................... 2-4 Utility safety................................................................................ 2-11 Operator precautions ...................................................................... 2-12 Proper entry and exit ...................................................................... 2-13 Starting and stopping precautions ......................................................... 2-14 Seat belt precautions ...................................................................... 2-15 Specific precautions to this machine ...................................................... 2-16 Operating precautions ..................................................................... 2-17 Maintenance precautions .................................................................. 2-19 Fuel handling precautions ................................................................. 2-21 Burn prevention............................................................................ 2-21 Fire extinguisher ........................................................................... 2-22 California proposition 65 warning.......................................................... 2-22 Hazardous chemicals...................................................................... 2-22 Transporting precautions .................................................................. 2-23 Electro-Magnetic Compatibility (EMC) .................................................... 2-23 Roll Over Protective Structure (ROPS) .................................................... 2-24 Welding on the machine ................................................................... 2-25 Mechanical lift arm lock procedure - radial lift machines .................................. 2-26 Mechanical lift arm lock procedure - vertical lift machines ................................ 2-27 No engine power - lift arm down control ................................................... 2-28 Emergency exit ............................................................................ 2-29 3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Door latches, cab ....................................................................... 3-1 Window glass, cab ..................................................................... 3-2 Windshield wiper and washer controls ................................................. 3-2 Cab air louvers ......................................................................... 3-3 OPERATOR'S SEAT Standard seat ........................................................................... 3-4 Mechanical suspension seat ........................................................... 3-4 Air seat ................................................................................. 3-4 Seat belt ................................................................................ 3-5

MECHANICAL HYDRAULIC CONTROLS Steering and travel ....................................................................... 3-6 Moving the machine .................................................................... 3-6 Turning the machine .................................................................... 3-7 Lift arm and bucket controls .............................................................. 3-8 Hand controls ........................................................................... 3-8 Foot pedals ............................................................................. 3-9 ELECTRO HYDRAULIC CONTROLS Control pattern overview ................................................................ 3-10 Standard H control pattern ............................................................ 3-10 Standard ISO control pattern .......................................................... 3-11 H control pattern steering and travel .................................................... 3-12 Left hand control lever ................................................................. 3-12 Right hand control lever ............................................................... 3-12 Moving the machine ................................................................... 3-13 Turning the machine ................................................................... 3-14 H control pattern lift arm and bucket controls ........................................... 3-15 Lift arm raise/lower control ............................................................ 3-15 Bucket curl/dump control .............................................................. 3-16 ISO control pattern steering and travel .................................................. 3-17 Moving the machine ................................................................... 3-17 Turning the machine ................................................................... 3-18 Lift arm and bucket controls ........................................................... 3-20 CONTROL HANDLES Switch configurations .................................................................. 3-21 Two speed function .................................................................... 3-26 AUXILIARY HYDRAULICS Standard auxiliary hydraulics .......................................................... 3-27 High flow auxiliary hydraulics .......................................................... 3-28 Enhanced high flow auxiliary hydraulics ............................................... 3-29 INSTRUMENT CLUSTER Electronic instrument cluster (EIC) .................................................... 3-30 Advanced instrument cluster (AIC) .................................................... 3-35 Instrument cluster ..................................................................... 3-40 Left column switch identification ....................................................... 3-52 ISO or H pattern control switch ........................................................ 3-54 Machine lights ......................................................................... 3-54 Telematics ............................................................................. 3-54 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT

Operating Instructions .................................................................. 4-1 STARTING THE UNIT Engine operation ....................................................................... 4-3 Throttle ................................................................................. 4-5 STOPPING THE UNIT Parking the machine and stopping the engine ......................................... 4-6 Operating in extreme temperatures .................................................... 4-7 Booster battery procedure .............................................................. 4-8 MOVING THE UNIT Machine operation ...................................................................... 4-9 5 TRANSPORT OPERATIONS SHIPPING TRANSPORT Transporting the machine .............................................................. 5-1 RECOVERY TRANSPORT Moving a disabled machine ............................................................ 5-5 6 WORKING OPERATIONS GENERAL INFORMATION Mechanical attachment mounting systems ............................................. 6-1 Hydraulic attachment mounting systems ............................................... 6-4 Field operation .......................................................................... 6-6 7 MAINTENANCE GENERAL INFORMATION General safety before you service ...................................................... 7-1 Lubrication analysis program ........................................................... 7-3 Plastic and resin parts .................................................................. 7-3 Ecology and the environment .......................................................... 7-3 Tilting operator's compartment forward................................................. 7-4 Machine cleaning ....................................................................... 7-8 Window removal and cleaning ......................................................... 7-9 Cab door removal and installation ..................................................... 7-11 Battery safety - check and cleaning ................................................... 7-12 Fire extinguisher ....................................................................... 7-14 Biodiesel fuel .......................................................................... 7-15 Engine hourmeter ..................................................................... 7-16 Wheels and tires ....................................................................... 7-17

Fluids and lubricants .................................................................. 7-19 Lubrication and maintenance access.................................................. 7-20 Fuses and relays ...................................................................... 7-23 MAINTENANCE CHART Maintenance Chart .................................................................... 7-25 Maintenance procedures Clean tracks and components ......................................................... 7-26 Engine and hydraulic coolers .......................................................... 7-27 Engine coolant reservoir level check .................................................. 7-27 Engine oil .............................................................................. 7-28 Lift arm, pivot points, coupler pins and cylinder pins .................................. 7-29 Hydraulic system ...................................................................... 7-30 Seat belt, lap bar and seat interlock operation check ................................. 7-32 Alternator and air conditioning compressor (if equipped) belt tension ................ 7-33 Cab intake filter ........................................................................ 7-34 Roll Over Protective Structure (ROPS) mechanism and hardware check ............ 7-35 Engine oil and filter .................................................................... 7-35 Final drive - Drain fluid ................................................................ 7-37 Radiator coolant level check .......................................................... 7-38 Fuel filter ............................................................................... 7-39 In line fuel filter ........................................................................ 7-39 Drive chain tension check ............................................................. 7-40 Primary fuel filter ...................................................................... 7-41 Hydraulic oil filter ...................................................................... 7-42 Final drive chain tank oil ............................................................... 7-43 Air cleaner elements ................................................................... 7-43 Hardware - loose or damaged ......................................................... 7-45 Hydraulic fluid ......................................................................... 7-45 Radiator drain and flush ............................................................... 7-45 Final drive chain tank oil ............................................................... 7-47 STORAGE Storing the machine ............................................................... 7-48 8 TROUBLESHOOTING FAULT CODE RESOLUTION Error code index .................................................................... 8-1 9 SPECIFICATIONS General specification ....................................................................... 9-1 Material weights ........................................................................... 9-23 Torque charts - Minimum tightening torques for normal assembly ....................... 9-24 Units of measure and conversion ......................................................... 9-29

1 - GENERAL INFORMATION 1 - GENERAL INFORMATION Note to the Owner 93106834 1 CNH AMERICA LLC P.O. Box 9228 Wichita, Kansas U.S.A 67277 DEALER'S STAMP OR CARD This manual contains important information about the safe operation, adjustment and maintenance of your skid steer. Refer to the detailed INDEX at the end of this manual for locating speciﬁc items about your machine. The skid steer conforms to current safety regulations. Use this manual as a guide. Your skid steer will remain a reliable working tool as long as it is kept in good working condition and serviced properly. This skid steer, with standard equipment and authorized attachments, is intended for above ground material handling. Use only approved accessories and attachments designed for your machine. 1-1

1 - GENERAL INFORMATION This operators manual is to be stored in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Contact your dealer to obtain additional manuals. Contact your dealer for any further information or assistance about your machine. Your dealer has corporation approved service parts. Your dealer has technicians with special training that know the best methods or repair and maintenance for your skid steer. Your Case dealer is available for any further information. They will also provide any after-sales service you may need, and genuine Case spare parts, your guarantee of quality and match. Case Construction customer assistance is also available. Call 1-866-54-CASE6 (1-866-542-2736) or email casecustomerassistance.na@cnh.com. The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the service that is given to the machine. Ensure that you have complete and current information from your dealer before you start any machine operation. Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other applicable local age work permit. The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software and other items can change. These changes can affect the service that is given to the machine. Ensure that you have complete and most current information from your dealer before you start your machine operation. DO NOT use this machine for any application or purpose other than those described in this manual. Consult an authorized dealer on changes, additions or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. NOTICE: The engine and fuel system on your machine is designed and built to government emissions standards. Tampering by dealers, customers and operators is strictly prohibited by law. Failure to comply could result in government fines, rework charges invalid warranty, legal action and possible confiscation of the machine until rework to original condition is completed. Engine service and or repairs must be done by a certified technician only! 1-2

1 - GENERAL INFORMATION Right, left, front and rear of the machine BT01F013 1 The terms RIGHT HAND, LEFT HAND, FRONT and REAR are used in this manual to indicate the sides as they are seen from the operator's seat. 1-3

1 - GENERAL INFORMATION Identification numbers Write your machine model number, Product Identification Number (PIN) and serial numbers on the lines provided below. Always give these numbers and component plate numbers to your dealer when you need parts or information for your machine. Make a record of the numbers. Keep this record and your manufacturers statement of origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency. MACHINE Machine Model and Type Product Identification Number Year of Build Engine Serial Number Hydrostatic Pump Serial Number Bucket Serial Number Product Identification Number (PIN) • Outside right side of chassis - vertical lift. RCPH11SSL005AAD 1 • Inside left side lift arm tower - radial lift. 931002296A 2 1-4

Case Alpha Series Skid Steer Loader Operators Manual

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