CASE 85XT 90XT 95XT Skid Steer Toubleshooting and SCHEMATIC Service Manual

r----------------------1 SERVICE MANUAL SKID STEERS 85XT 90XT 95XT 7-52254 --------------------~ 1. Trim along dashed line. b 2. Slide into pocket on Binder Spine. TYPE 1·4 r----------------------1 SERVICE MANUAL SKID STEERS 85XT 90XT 95XT 7-52254 --------------------~ 1. Trim along dashed line. b 2. Slide into pocket on Binder Spine. TYPE 1·4 r----------------------1 SERVICE MANUAL SKID STEERS 85XT 90XT 95XT 7-52254 --------------------~ 1. Trim along dashed line. b 2. Slide into pocket on Binder Spine. TYPE 1·4 r----------------------1 SERVICE MANUAL SKID STEERS 85XT 90XT 95XT 7-52254 --------------------~ 1. Trim along dashed line. b 2. Slide into pocket on Binder Spine. TYPE 1·4

CASE, LLC. 700 State Street Racine, WI 53404 U.S.A. Bur 7-52914 © 2003 Case, LLC. Printed in U.S.A. Issued February, 1999 (Revised June, 2003) 85XT/90XT/95XT Skid Steers Service Manual 7-52254 Table of Contents Description Section No. Form No. General Tab 1 Section Index - General 7-52922 Standard Torque Specifications 1001 7-52930 Fluids and Lubricants 1002 7-52943 Metric Conversion Chart 1003 7-52950 Loctite Product Chart 8-98902 Engines Tab 2 Section Index - Engines 7-52982 Engine and Radiator Removal and Installation 2000 7-53000 Aftercooler 2411 7-43512 Cylinder Head and Valve Train 2415 8-24175 Cylinder Block 2425 8-24185 Lubrication System 2445 8-24195 Cooling System 2455 8-24205 Turbocharger 2465 8-25552 Turbocharger Failure Analysis 2565 9-78235 Fuel System Tab 3 Section Index - Fuel System 7-53020 Fuel System and Filters 3410 8-24213 Fuel Injectors 3413 8-24235 Bosch Model VE Fuel Injection Pump 3415 7-37143 Electrical Tab 4 Section Index - Electrical 7-53032 Electrical “How It Works” 4000 7-53043 Electrical “How It Works” (85XT Machines With P.I.N. JAF0352234 And After) (90XT Machines With P.I.N. JAF0320050 And After) (95XT Machines With P.I.N. JAF0311357 And After) 4000 6-75150 Removal and Installation of Electrical Components 4001 7-53050 Electrical Specifications and Troubleshooting 4002 7-53562 Electrical Specifications, Troubleshooting, and Schematics 4002 6-75160

Bur 7-52914 Revised 6-03 Printed in U.S.A. Battery 4005 7-51310 Starter and Starter Solenoid 4006 7-53090 Alternator 4007 7-53100 Power Train Tab 6 Section Index - Power Train 7-53113 Hydrostatic How It Works 6000 7-53123 Removal and Installation of Power Train Components 6001 7-53131 Removal and Installation of Power Train Components (85XT Machines With P.I.N. JAF0352234 And After) (90XT Machines With P.I.N. JAF0320050 And After) (95XT Machines With P.I.N. JAF0311357 And After) 6001 6-75230 Hydrostatic Troubleshooting 6002 7-53582 Drive Coupling 6003 7-53141 Piston Pumps - Tandem Pump (M51) 6004 7-53151 Drive Motors - 90XT and 95XT 6005 7-53160 Drive Motors - 85XT 6005 7-53171 Gear Box 6006 7-52890 Sprockets, Chains, and Axle Assemblies 6007 7-52732 Solenoid Valve for Two Speed Drive Motor 6008 7-52900 Accumulator for Charge Circuit 6009 7-53331 Accumulator for Charge Circuit (90XT Machines With P.I.N. JAF0298607 And After) (95XT Machines With P.I.N. JAF0299000 And After) 6009 6-75220 Wheels and Tires 6011 7-53181 Brakes Tab 7 Section Index - Brakes 7-53192 How It Works 7000 7-54861 Brake - 85XT (Machines Before PIN JAF0273132) 7003 7-54771 Brake - 85XT (Machines With PIN JAF0273132 And After) 7003 6-41380 Brake - 90XT and 95XT 7003 7-52882 Brake Pump 7004 7-54710 Hydraulics Tab 8 Section Index - Hydraulics 7-53213 “How It Works” 8000 7-53222 85XT/90XT/95XT Skid Steers Service Manual 7-52254 Table of Contents Description Section No. Form No.

Bur 7-52914 Revised 6-03 Printed in U.S.A. Hydraulic System “How It Works” (85XT Machines With P.I.N. JAF0352234 And After) (90XT Machines With P.I.N. JAF0320050 And After) (95XT Machines With P.I.N. JAF0311357 And After) 8000 6-74410 Hydraulic System Troubleshooting 8001 7-53230 Hydraulic System Troubleshooting (85XT Machines With P.I.N. JAF0352234 And After) (90XT Machines With P.I.N. JAF0320050 And After) (95XT Machines With P.I.N. JAF0311357 And After) 8001 6-75180 Cleaning the Hydraulic System and Hydrostatic System 8002 7-53240 Removal and Installation of Hydraulic Components 8003 7-53250 Removal and Installation of Hydraulic Components (85XT Machines With P.I.N. JAF0352234 And After) (90XT Machines With P.I.N. JAF0320050 And After) (95XT Machines With P.I.N. JAF0311357 And After) 8003 6-75200 Gear (Equipment) Pump 8004 7-53261 Loader Control Valve 8005 7-53280 Loader Control Valve (2 Spool Valve) (85XT Machines With P.I.N. JAF0352234 And After) (90XT Machines With P.I.N. JAF0320050 And After) (95XT Machines With P.I.N. JAF0311357 And After) Loader Control Valve (Bi-Directional Self Leveling Valve) (85XT Machines With P.I.N. JAF0352234 And After) (95XT Machines With P.I.N. JAF0311357 And After) 8005 6-74400 Cylinders 8006 7-53291 Optional High Pressure High Flow Pump (Piston Pump) 8007 7-53300 Optional Low Pressure High Flow Pump (Gear Pump) 8008 7-53310 Control Valve for Low Pressure High Flow System 8009 7-53320 Self-Leveling Valve 8010 7-53780 Hydraulics, Cont. Tab 8 Solenoid Valve for Hydraulic Coupler System 8011 7-54700 D125 Backhoe Control Valve - North American Only 8012 7-54690 Accumulator for Ride Control 8013 7-53060 Flat Faced Couplers 8014 7-54740 Solenoid Valve for High Pressure High Flow System (Piston Pump) 8020 7-53790 Mounted Equipment Tab 9 Section Index - Mounted Equipment 7-53343 Pedals and Levers 9001 7-53611 Loader 9002 7-53360 Attachment Coupler 9003 7-53370 85XT/90XT/95XT Skid Steers Service Manual 7-52254 Table of Contents Description Section No. Form No.

Bur 7-52914 Revised 6-03 Printed in U.S.A. NOTE: Case, LLC. reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold. ROPS Canopy, Seat, Seat Belts, and Operators Compartment 9004 7-53380 Heater 9006 7-53401 Backhoe (D125 Backhoe) 9007 7-54660 Trencher 9008 7-54870 Steel Track 9009 7-54880 Rubber Track 9010 7-54890 Air Conditioning Troubleshooting - For Systems With R134A Refrigerant 9011 6-41330 Air Conditioner System Gauges and Testing - For Systems With R134A Refrigerant 9012 6-41340 Air Conditioner System Service - For Systems With R134A Refrigerant Refrigerant Recovery, Compressor Removal and System Evacuation and Recharging 9013 6-41350 Air Conditioner Component Service - For Systems With R134A Refrigerant 9014 6-41360 Hydraulic and Electrical Schematic Foldout In Rear Pocket 7-53623 85XT/90XT/95XT Skid Steers Service Manual 7-52254 Table of Contents Description Section No. Form No.

SECTION INDEX- GENERAL Section Title Section Number Standard Torque Specifications ................................................................................................................................. 1001 Fluids and Lubricants .............................................................................................................................................. 1002 Metric Conversion Chart ............................................................................................................................................................. 1 003 Loctite Product Chart CASE CORPORATION 700 State Street Racine, WI 53404 U.S.A. CASE CANADA CORPORATION 3350 SOUTH SERVICE ROAD BURLINGTON, ON L7N 3M6 CANADA Bur 7-52922 © 1999 Case Corporation Printed in U.S.A. February, 1999

Section 1001 STANDARD TORQUE SPECIFICATIONS CASE CORPORATION 700 State Street Racine, WI 53404 U.S.A. CASE CANADA CORPORATION 450 Sherman Avenue Hamilton, ON LSN 4C4 CANADA 85XT - 90XT - 95XT Bur 7-52930 © 1997 Case Corporation Printed in U.S.A. September, 1997

1 001-2 TABLE OF CONTENTS TORQUE SPECIFICATIONS - DECIMAL HARDWARE ...................................................................................................... 3 Grade 5 Bolts, Nuts, and Studs .................................................................................................................................. 3 Grade 8 Bolts, Nuts, and Studs .................................................................................................................................. 3 TORQUE SPECIFICATIONS- METRIC HARDWARE ........................................................................................................ 4 Grade 8.8 Bolts, Nuts, and Studs ................................................................................................................................ 4 Grade 12.9 Bolts, Nuts, and Studs .............................................................................................................................. 4 Grade 10.9 Bolts, Nuts, and Studs .............................................................................................................................. 4 TORQUE SPECIFICATIONS- STEEL HYDRAULIC FITTINGS ........................................................................................... 5 37 Degree Flare Fitting ............................................................................................................................................. 5 Straight Threads with 0-ring ...................................................................................................................................... 5 Split Flange Mounting Bolts ....................................................................................................................................... 6 0-Ring Face Seal End .............................................................................................................................................. 6 0-Ring Boss End Fitting or Lock Nut .................................................................................................................................................... 6 Pipe fittings ............................................................................................................................................................. 7 Bur 7·52930 Issued 9·97 Printed in U.S.A

CASE 85XT 90XT 95XT Skid Steer Toubleshooting and SCHEMATIC Service Manual

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