PREFACE With extended use, component parts of a vehicle will inevitably deteriorate, leading to a performance-degraded machine. To make a machine maintain its performance at high level over a long operating hours without any problems, correct handling, quality preventive maintenance and repair are of vital impor- tance. If a trouble occurs, rapid and effective tracking down of the cause is also of prime importance. This manual provides instructions on SPECIFICATIONS, STRUCTURE/OPERA- TION, INSPECTION/ADJUSTMENT and TROUBLE-SHOOTING needed to perform above-mentioned works for SV512-E Series Vibrating Rollers. For TROUBLESHOOTING, this book uses flow charts to indicate diagnosis proce- dures. There are many procedures considered. Shown here represent exam- ples. More reasonable ways to trace the source of faults will be available. Depending upon the conditions of troubles, find the most suitable diagnosis procedures. The main purpose of this service literature is to serve as a guide for service personnel to acquire correct information on and servicing prodecures for SV512-E Series machines in order to give a correct decisions on problems that the machines will confront, thus leading to quality servicing. Fully understand the instructions in this manual and make the best of it. We will make our utmost efforts to make this book more substantial through revisions. Your opinions and advices will be particularly welcome and carefully considered. For daily maintenance and periodical service schedule recommendation, refer to OPERATOR’S INSTRUCTION furnished separately.
SPECIFICATIONS 1-002 1. External Views and Specifications 1-1. SV512D-E 445 (17.5) 2820 (111) 2300 (91) 2130 (84) 435 (17) ø1530 (60) 5740 (226) 1100 (43) 2970 (117) 1670 (66) 1560 (61) SV5121001 Unit in mm (in) NOTE: Gradability is the calculated value. It may vary with ground surface conditions. Model SV512D-E Vibrating power: Weight: Minimum turning radius 5.6 m (221") Load on front axle 5,450 kg (12,015 lb) Low amplitude Load on rear axle 5,050 kg (11,133 lb) Displacement 3.990 liters (243 cu.in) Dimension: Centrifugal force Low amplitude Overall length 5,740 mm (226") Overall width 2,300 mm (91") Overall height 2,820 mm (111") Engine: Wheelbase 2,970 mm (117") Wheel Front Roll (dia. x width) 1,530 x 2,130 mm (60" x 84") Rear Tire 23.1-26-8PR (OR) Hydraulic tank Ground clearance 435 mm (17") 50 liters (13 gal) Travel speed 0 ~ 6 km/h (0 ~ 3.7 mile/h) Rated output High 0 ~ 10 km/h (0 ~ 6.2 mile/h) 85.5 kW (115 HP) Performance Rated speed 2,200 min -1 (2,200 rpm) Fuel tank 250 liters (66 gal) Gross weight 10,500 kg (23,148 lb) Low Performance: Curb clearance 445 mm (17.5") Frequency Gradability 62 % (32°) 36.7 Hz(2,200 vpm) High amplitude 27.5 Hz(1,650 vpm) 172 kN (38,580 lb) High amplitude 226 kN (50,710 lb) Model Perkins “1004-40TW” Diesel Engine Max. torque 452 N ・ m (333 lbf•ft/1,400 rpm) Rolling width 2,130 mm (84") Type Water-cooled, 4-cycle, 4-cylinder, direct injection type Bore x Stroke 100 x 127 mm (3.937" x 5.000") Fuel consumption 245 g/kWh (0.402 lb/HPh) /2,200 min -1 (rpm) Tank capacity:
This is the complete factory service repair workshop manual for the Sakai SV512D, including the SV512D, SV512T, and SV512TF models. It is a comprehensive manual with easy-to-read text sections, top quality diagrams, and step-by-step instructions. The manual includes highly detailed exploded pictures and quality diagrams to guide both professional mechanics and DIY enthusiasts through any repair efficiently and correctly.