Terramite T7 Compact Tractor Loader Backhoe Parts Manual

WWW.TERRAMITE.COM Charleston, WV/USA USA 1.800.428.3772 Intl. 1 .304.776.4231 Read Operators Manual For Safety PARTS MANUAL Copyright © 2007 Terramite Corporation Table of Contents SECTION ONE: INTRODUCTION/INFORMATION History of Terramite Backhoes .................................................................................. 1.1 Before You Start ......................................................................................................... 1.2 Safety Tips .................................................................................................................. 1.2 Hand Signals .............................................................................................................. 1.3 Call First ..................................................................................................................... 1.4 SECTION TWO: PARTS Left or Right is Determined from the Operator’s Position ...................................... 2.1 View of Front Loader Bucket .................................................................................... 2.2 View of Right Side of Loader Bucket ....................................................................... 2.3 View of Underside of Arm Center .............................................................................. 2.4 View of Right Side of Arm Assembly ...................................................................... 2.5 View of Front Axle (Bumper Not Shown) ................................................................................. 2.6 View of Front Axle (continued) ................................................................................................ 2.7 View of Front Axle - Ball Socket Style (Bumper Not Shown) ............................................ 2.8 View of Hub Assembly and Spindle ......................................................................... 2.9 View of Right Front Tire and Rim .......................................................................... 2.10 View of Right Side of Tractor ................................................................................. 2.11 View of Left Side of Tractor .................................................................................... 2.12 View form Right Side of Diesel Engine Compartment (Without Air Filter) ................ 2.13 View of Diesel Air Filter Assembly ........................................................................ 2.14 View of Muffler Assembly - Diesel ......................................................................... 2.15 View Left Side of Kubota Engine ............................................................................ 2.16 View Right Side of Kohler Engine ......................................................................... 2.17 View of Kohler Engine Leftside .............................................................................. 2.18 View of Power Steering Gear ................................................................................... 2.19 View of Front Valve w/Fittings .............................................................................. 2.20 View of Loader Valve Assembly and Battery - Perkins ......................................... 2.21 View of Front Valve Linkage System .................................................................... 2.22 View of Left Side of Diesel Dash Wiring Harness - Perkins ................................. 2.23 View of Right Side of Diesel Dash Wiring Harness -Perkins ............................... 2.24 View of Operator Position Facing Dash (Diesel) ................................................... 2.25 View of Operator Position Facing Dash (Gas) ....................................................... 2.26 View of Transmission Assembly (Diesel) .............................................................. 2.27 View of Transmission Assembly (Gas) .................................................................. 2.28 View from Right of Foot Pedal Control ................................................................. 2.29 View from Right Side of Hydraulic Tank ............................................................... 2.30 View from Left Side of Fuel Tank ........................................................................... 2.31 View of Hydraulic Filter Assembly ........................................................................ 2.32 View from Back of Seat ........................................................................................... 2.33 View from Operator Position of Rear Valve (Straight Boom) ......................................... 2.34 View from Operator Position of Rear Valve (Straight Boom) ......................................... 2.35 View from Operator Position of Rear Valve (Prior to 1-1-01) ......................................... 2.36 View from Operator Position of Rear Valve (Curved Boom Prior to 1-1-01) ................... 2.37 View from Operator Position of BackhoeValve (Curved Boom Prior to 1-1-01) ............................ 2.38 View from Operator Position of Rear Valve (Prior to 1-1-01) ..................................... 2.39 View from Operator Position of Rear Valve (180 Swing) ............................................... 2.40 View of Fitting Location for Rear Valve (180 Swing) ..................................................... 2.41 View of Hose Location for Rear Valve (180 Swing) ......................................................... 2.42 View of Right Rear Tire and Rim ............................................................................ 2.43 View from Front of Rear Axle ................................................................................. 2.44 Top View of Parking Brake Assembly .................................................................... 2.45 View from Left Side of Outrigger Assembly (Curved Boom) ........................................ 2.46 View from Left Side of Swing Assembly (Curved Boom Prior to 1-1-01) ........................ 2.47 View of Backhoe Assembly for T5D with Straight Boom .................................... 2.48 View from Right Side of Swing Assembly (Straight Boom) .......................................... 2.49 View of Left Side of Backhoe Assembly (Prior to 1-1-01) ............................................... 2.50 View of Left Side of Rear Bucket & Linkage Assembly ....................................... 2.51 T7 Backhoe Assembly 180 Degree ......................................................................... 2.52 T7 Backhoe Assembly 180 Degree (continued) ................................................................ 2.53 Tooth Caps ................................................................................................................ 2.54 Position to Check Proper Lever in Hydraulic Tank ............................................... 2.55 CONTENTS SECTION THREE: DECALS Decal Location - Front Arms ....................................................................................... 3.1 Decal Location - Side View ......................................................................................... 3.2 Decal Location - Dash .................................................................................................. 3.3 Decal Location - Dash (continued) ............................................................................................ 3.4 Decal Location - Right Fender .................................................................................... 3.5 Decal Location - Left Fender ....................................................................................... 3.6 Decal Location - Side View (continued) .................................................................................. 3.7 Decal Location - Rear Valve ........................................................................................ 3.8 Decal Location - Rear Valve (continued) .................................................................................. 3.9 SECTION FOUR: COMPONENTS T5D/T7 Pin Chart (Straight Boom) ............................................................................................. 4.1 T5D/T7 Pin Chart (Straight Boom) ............................................................................................. 4.2 T7 Pin Chart (Curved Boom Prior 1-1-01) ........................................................................... 4.3 T7 Pin Chart (Curved Boom Prior 1-1-01) .................................................................................... 4.4 T7 Pin Chart (180 Degree Boom) ................................................................................................. 4.5 T7 Pin Chart (180 Degree Boom) ................................................................................................. 4.6 Wiring Diagram Kohler Command 20HP/25HP ....................................................... 4.7 Wiring Diagram Perkins Diesel 20HP ....................................................................... 4.8 Wiring Diagram Perkins Terminals ............................................................................ 4.9 Wiring Diagram for Perkins Diesel Dash Harness .................................................. 4.10 Wiring Diagram for Perkins Diesel Dash Harness (continued) ...................................... 4.11 Wiring Diagram for Perkins Diesel Dash Harness (continued) ...................................... 4.12 Wiring Diagram for Perkins Diesel Dash Harness (continued) ...................................... 4.13 Wiring Diagram Kubota ........................................................................................... 4.14 Wiring Diagram Kubota (continued) ..................................................................................... 4.15 Glow Plug Timer Relay ............................................................................................ 4.16 Hose and Fitting Location for V10 Valve (180 Degree Swing) .......................................... 4.17 View from Operator's Position for V10 Valve (180 Degree Swing) .................................. 4.18 Valve Section Service Kits V10 ............................................................................... 4.19 Valve Section Kits V10 (continued) ....................................................................................... 4.20 Valve Section Kits V10 (continued) ....................................................................................... 4.21 Valve Section Kits V10 (continued) ....................................................................................... 4.22 Valve Section Service Kits V10 (continued) ........................................................................ 4.23 Valve Section Service Kits V10 (continued) ........................................................................ 4.24 Hydrastatic Transmission ......................................................................................... 4.25 Hydrastatic Transmission (continued) .................................................................................. 4.26 Sunstrand Transmission ........................................................................................... 4.27 Sunstrand Transmission (continued) ..................................................................................... 4.28 Gear Pump Part Number 66000 Gas / 66001 Diesel ............................................... 4.29 MAB/MAE Torquemotor Exploded Assembly View ............................................ 4.30 Rear Axle Assembly .................................................................................................. 4.31 Rear Axle Assembly (continued) ............................................................................................. 4.32 Schematic View of Typical Control Valve Assembly - V20 .................................. 4.33 General Tightening Toque for Bolts, Nuts and Taperlock Studs - V20 ................. 4.34 4 Way, 3 Position Valve Section - V20 .................................................................... 4.35 Load Check Plug Assembly - V20 ........................................................................... 4.36 Model J-HP High Pressure Relief - V20 ................................................................. 4.37 SPK Monoblock Valve ............................................................................................. 4.38 Cylinder Components .............................................................................................. 4.39 T7 Loader Hydraulic Circuit Hose Lengths (in.) ............................................................. 4.40 T7 Rear Boom Hose Diagram V10 .......................................................................... 4.41 T7/T9 Sunstrand Diesel Hose Diagram with Oil Cooler ....................................... 4.42 SECTION FIVE: OPTIONS Quick Attach Backhoe Buckets ................................................................................... 5.1 View of Clam Shell 4 in 1 Bucket (Factory Installed Option) .................................................. 5.2 View of Clam Shell 4 in 1 Bucket from Drivers Position (Factory Installed Option) .......................... 5.3 View Under the Dash for Clam Shell 4 in 1 Bucket (Only as Factory Installed Option) ......................... 5.4 SECTION SIX: TRANSLATIONS Translations ....................................................................................................... 6.1 to 6.6 SECTION SEVEN: INDEX Index .................................................................................................................. 7.1 to 7.5 Sample: Limited New Product Warranty ................................................................... 7.6

WWW.TERRAMITE.COM Charleston, WV/USA USA 1.800.428.3772 Intl. 1 .304.776.4231 Read Operators Manual For Safety PARTS MANUAL Copyright © 2007 Terramite Corporation History of Terramite Backhoes TERRAMITE was founded in 1965 by Kelly G. Cunningham. Mr. Cunningham realized that he could attach the digging part of a tunneling machine he manufactured to the front of a tractor, producing a versatile piece of equipment with a tremendous number of applications. He used the Gravely 7.6 tractor to power his patented backhoe, creating the Model 1, the world’s first compact backhoe. During the years 1965 to 1972, the Model 1 was produced, and a new Model T-2 with an endloader attachment was introduced. In 1972, Mr. Cunningham purchased 19.5 acres in Cross Lanes, West Virginia and built the initial portion of the existing plant. Terramite now has 56 acres with a plant four times as large. Constant improvement in safety, durability, strength, load capacity and digging depth have resulted in the T-3, T3-15, T4, T5, T5B and T5C. In 1997 Terramite introduced the Terramite T6, the largest and most powerful compact tractor loader backhoe ever. 1999 brought the addition of the Terramite T5D. This newest member of the Terramite compact tractor loader backhoe family features center-mount steering, extended reach arms, dual front curl cylinders, and much more. 1999 was also a year of new products for Terramite. The TX15 and TX25 Mini Excavators and the TSS36 and TSS38 Street Sweepers were introduced at the 1999 ARA Trade Show in Las Vegas early February. June 2000 the Models T5D and T6 were renamed Models T7 and T9. In addition to the Terramite backhoe lines, in 1985, Terramite created a concrete finishing product named the Roller Screed. The Roller Screed is used for paving parking lots, entrance ramps, roads, sidewalks and airport runways. 1.1

WWW.TERRAMITE.COM Charleston, WV/USA USA 1.800.428.3772 Intl. 1 .304.776.4231 Read Operators Manual For Safety PARTS MANUAL Copyright © 2007 Terramite Corporation Safety Tips Safety is a prime consideration in the design of this machine. Guards, shields and other safety features are built in wherever possible. However, accident reports show carelessness causes the majority of accidents. You can avoid most accidents by observing the safety rules on these pages. Study these rules carefully and enforce them on the job: Never allow minors to operate or be in the vicinity of the machine while working. Do not allow the T9 to be operated by anyone who is intoxicated or on medication that would affect their judgement or ability to operate the machine. The machine is designed to be operated by adults who are of average size and weight. Persons who are extremely heavy, big or tall, or those who are exceedingly short, light or weak should not run the machine. Before Operating the Terramite T9 Read the Operator's Handbook. Never allow anyone to operate the backhoe without reading the Operator's Manual and Safety Instructions. This should be followed by supervised training, if possible. Check Your Equipment. Always make a complete inspection of the machine before operating it that day. Check the hydraulic system and the engine oil level. Then check the machine for broken, missing or defective parts. Check the tires for cuts, bulges, irregularities and abnormal wear and proper inflation. Check the neutral position of the foot pedal. A malfunctioning machine invites accidents. Keep Your Machine Clean. Slippery surfaces are hazardous. Remove oil, grease or mud from the operating area of the tractor. Failure to keep these areas clean could cause a serious accident. Wear Whatever is Needed for Protection. Protect yourself by wearing all the protective clothing and personal safety devices issued to you or required by job conditions. You may need a hard hat, safety shoes, safety glasses, heavy gloves, hearing protection, reflective clothing, wet weather gear and a respirator. Never take chances by wearing loose clothing, watches or rings. Look For Hazards. Walk around a new work area and check for any hidden hazards, such as holes and hidden abutments. Read and Heed Safety Decals. Make sure the safety and information decals can be easily read. To clean decals, use soap and water only. Gasoline or solvents will destroy the decals. If these decals are missing or illegible, call our Parts/Service Department for replacements. Roll-Over Protective Structure. All Terramite T9 tractor loader backhoes are equipped with a Roll-Over Protective Structure. This is designed to protect the operator in the event of a roll-over. If this machine has been rolled over, the R.O.P.S. must be replaced. It is designed to be used only once. Driving Pivot Pins. When driving pivot pins in or out, use care to guard against injury from particles that may chip off the pin or object used in striking the pin. These pins can fly out at high speed if they are not tapped lightly just before they come out. Make sure there isn't anyone or anything in the way, in case the pin flies out. Safety glasses should be worn. IMPORTANT! If this machine is used by the owner, an employee, or is loaned or rented, make sure that the following instructions are complied with: 1. The operator has read the Operation and the Safety Rules sections of the Operator's Handbook. 2. He has been given instructions on the safe and correct use of the machine. 3. He has practiced operating the machine and the use of all controls in a safe, clear area before he operates the machine on a job site. 4. He has read all safety decals on the machine. 5. He has been informed to clear the area of other persons and hidden hazards before starting the machine. Before You Start READ OPERATOR'S HANDBOOK Carefully read all WARNING! and DANGER! messages in handbook and be sure you understand their meanings. 1.2

WWW.TERRAMITE.COM Charleston, WV/USA USA 1.800.428.3772 Intl. 1 .304.776.4231 Read Operators Manual For Safety PARTS MANUAL Copyright © 2007 Terramite Corporation Hand Signals Purpose and Scope The purpose of the hand signals is to provide an easy means of communications in the interest of safety. These hand signals are in general agreement with U.S. Army Field Manual, FM21-60, Section II, Standard Arm and Hand Signals. The standard provides for hand signals to be used in agricultural operations especially when noise or distance precludes the use of normal voice communications. Fig. 1 - THIS FAR TO GO. Place palms at ear level facing head, move laterally inward to indicate remaining distance to go. Fig. 2 - COME TO ME. Raise the arm vertically overhead, palm to the front, and rotate in large horizontal circles. Fig. 3 - MOVE TOWARD ME. Beckon by holding the arm horizontally to the front, palm up, and motioning toward the body. Fig. 4 - MOVE OUT - TAKE OFF. Face the desired direction of movement; hold the arm extended to the rear; then swing it overhead and forward in the direction of desired movement until it is horizontal, palm down. Fig. 5 - STOP. Raise hand upward to the full extent of the arm, palm to the front. Hold that position until the signal is understood. Fig. 6 - SPEED IT UP - INCREASE SPEED. Raise the hand to the shoulder, fist closed; thrust the fist upward to the full extent of the arm and back to the shoulder rapidly several times. Fig. 7 - SLOW IT DOWN - DECREASE SPEED. Extend the arm horizontally sideward, palm down, and wave arm downward 45 deg. minimum several times, keeping the arm straight. Do not move arm above horizontal. Fig. 8 - START THE ENGINE. Simulate cranking the vehicle by moving arm in a circular motion at waist level. Fig. 9 - STOP THE ENGINE. Draw right hand palm down, across the neck in a "throat cutting" motion from left to right. Fig. 10 - LOWER EQUIPMENT. Make circular motion with either hand pointing to the ground. Fig. 11 - RAISE EQUIPMENT. Make circular motion with either hand at head level. 1.3

WWW.TERRAMITE.COM Charleston, WV/USA USA 1.800.428.3772 Intl. 1 .304.776.4231 Read Operators Manual For Safety PARTS MANUAL Copyright © 2007 Terramite Corporation CALL FIRST Call Your One-Call System First Before you start any digging project, don't forget to call the local One-Call System in your area. If you don't call, you may have an accident or suffer injuries, cause interruption of services, damage the environment or experience job delays. The One-Call System will notify participating utility companies of your proposed digging activities. If you don't know the number for the local One-Call in your area, dial the national One-Call referral number toll free, 1-888-258-0808 for this information. Utilities will then mark their underground facilities by using the following international marking codes: Red - Electric Yellow - Gas, Oil or Petroleum Orange - Communication, Telephone, TV Blue - Potable Water Green/Brown - Sewer White - Proposed Excavation Pink - Temporary Survey Markings Always contact your local One-Call system before starting your digging project. One-Call Safety Labels & Placards Available From Hazard Communication Systems, Inc. 800-748-0241 WARNING 1.4

WWW.TERRAMITE.COM Charleston, WV/USA USA 1.800.428.3772 Intl. 1 .304.776.4231 Read Operators Manual For Safety PARTS MANUAL Copyright © 2007 Terramite Corporation Operator Position for Endloader Use Please Note: Left or Right is Determined from the Operator's Position Operator Position for Backhoe Operation 2.1

WWW.TERRAMITE.COM Charleston, WV/USA USA 1.800.428.3772 Intl. 1 .304.776.4231 Read Operators Manual For Safety PARTS MANUAL Copyright © 2007 Terramite Corporation ITEM PART NUMBER DESCRIPTION QTY. 1 18043 Assembly, ROPS, Front and Rear, T5C/T5D/T6/T7/T9 (Arm Strut Included) 1 2 77075 Light, Flood, Rectangle, T5B/T5C/T5D/T6/T7/T9 4 3 74047 Bulb, Halogen, T5C/T5D/T6/T7/T9 4 4 13357 Bucket, Loader, 56” Wide, T5D/T7 1 1 2 3 4 View of Front Loader Bucket 2.2

WWW.TERRAMITE.COM Charleston, WV/USA USA 1.800.428.3772 Intl. 1 .304.776.4231 Read Operators Manual For Safety PARTS MANUAL Copyright © 2007 Terramite Corporation ITEM PART NUMBER DESCRIPTION QTY. 1 17176 Pin, 5 1 /2”, Arm Link to Arm Cylinder, T5D/T6/T7/T9 4 2 12037 Rod, Link, Loader Arm, T5D/T6/T7/T9 2 3 13200 Pin, 4 3 /4”, Front Bucket to Arm, T5C/T5D/T6/T7/T9 4 4 13357 Bucket, Loader, 56” Wide, T5D/T7 1 5 13056 Edge, Cutting, 56” Loader, T5D/T7 1 6 12048 Arm Link Brace, Right, T5D/T6/T7/T9 2 12079 Arm Link Brace, Left, T5D/T6/T7/T9 7 17178 Pin, 5 1 /2”, Arm Link to Arm, T5D/T6/T7/T9 2 View of Right Side of Loader Bucket 2 3 4 1 3 4 2 3 3 7 3 6 2 5 2.3

WWW.TERRAMITE.COM Charleston, WV/USA USA 1.800.428.3772 Intl. 1 .304.776.4231 Read Operators Manual For Safety PARTS MANUAL Copyright © 2007 Terramite Corporation ITEM PART NUMBER DESCRIPTION QTY. 1 80132 Hose, 3 /8” x 70” 4 2 20063 Fitting, 3 /8” MP x 3 /8” 90 Swivel, Stubby, T5D/T6/T7/T9 2 3 20176 Fitting, 3 /8” M x 3 /8” FM, Swivel 8 4 80134 Hose, 3 /8” x 28” 2 5 80133 Hose, 3 /8” x 26” 2 6 88418 Hose, 1 /4” x 18” 2 7 80055 Hose, 1 /4” x 38” 2 8 20177 Fitting, 3 /8” M x 1 /4” F, Straight Swivel 4 9 22118 Fitting, 3 /8” M 90 x 1 /4” F, Swivel 2 10 22266 Fitting, 3 /8” Tee, Weld-On 4 11 80131 Hose, 1 /4” x 70” 2 12 12046 Plate 1 View of Underside of Arm Center 4 1 2 3 5 10 o o 12 11 9 8 6 7 2.4

Terramite T7 Compact Tractor Loader Backhoe Parts Manual

You're Reading a Preview

Recently Viewed