John Deere JD410 Backhoe Loader Maintenance Manual

TM 5-2420-222-20-1 TECHNICAL MANUAL ORGANIZATIONAL MAINTENANCE MANUAL VOLUME 1 OF 3 INTRODUCTION PAGE 1-1 PRINCIPLES OF OPERATION PAGE 1-4 MAINTENANCE INSTRUCTIONS PAGE 2-1 LUBRICATION PAGE 2-5 ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) PAGE 2-6 ORGANIZATIONAL TROUBLESHOOTING PAGE 2-11 INDEX PAGE Index-1 TRACTOR, WHEELED (DED) LOADER BACKHOE W/HYDRAULIC IMPACT TOOL AND WIHYDRAULIC EARTH AUGER ATTACHMENT JOHN DEERE MODEL JD410 (CCE) W/WAIN-ROY BUCKET, HUGHES IMPACTOR AND DANUSER EARTH DRILL (NSN 2420-00-5671 035) APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED 1 SEPTEMBER 1987 HEADQUARTERS, DEPARTMENT OF THE ARMY This copy is a reprint which includes current pages from Change 1.

TM 5-2420-222-20-1 WARNING Although ignition lock switch must be on and battery ground cable connected to test electrical circuit voltage, turn off ignition lock switch and disconnect battery ground cable before doing resistance tests or replacing parts. This will keep you from getting shocked and prevent damage to parts and equipment. WARNING Do not smoke, use open flame, or allow sparks near batteries. The mixture of oxygen and hydrogen gases released from batteries is highly flammable and can explode causing serious injury or death. WARNING Ether burns easily. If engine starting aid is not properly installed, do not release ether in confined areas or near open flame. Engine primer fluid cylinder is pressurized to expel ether when fluid injection solenoid is activated. Do not heat engine primer fluid cylinder or place it in fire. WARNING No open flames, welding, grinding, smoking, or use of heat producing devices permitted near fuel tank and fuel lines during maintenance unless the fuel tank has been cleaned and purged of all flammable liquids and vapors. Fuel burns easily and fumes are explosive. Keep battery disconnected. Failure to observe these precautions could cause serious injury. WARNING No open flames, welding, grinding, smoking, or use of heat producing devices permitted near fuel tank and fuel lines during maintenance unless the fuel tank has been cleaned and purged of all flammable liquids and vapors. Fuel burns easily and fumes are explosive. Failure to observe these precautions could cause serious injury. WARNING Be careful when removing radiator cap. If engine is hot, escaping steam could burn you. Use a rag to cover radiator cap to protect your hand. Unscrew cap just enough to allow any built-up steam to escape. When all pressure has been relieved, unscrew cap the rest of the way, and take it off of radiator. WARNING Keep clear of area between main frame and backhoe boom, and other backhoe components, when backhoe control levers are being operated. There is no clearance for personnel when boom is swung full- left or full-right. WARNING Avoid contact with live steam. Live steam can burn skin, cause blindness, and cause other serious injury. Be sure to wear protective apron, gloves, and safety goggles when using live steam. a

TM 5-2420-222-20-1 WARNING Compressed air used for blowing away chips, dirt, etc., must leave nozzle at less than 30 psi (207 kPa) to prevent personal injury. Be certain that nozzle is rated to provide a maximum of 30 psi (207 kPa). Be sure to wear safety goggles or lenses when using compressed air. Compressed air and particles moved by compressed air can cause damage to your eyes. WARNING Drycleaning solvent P-D-680 is toxic and flammable. Wear protective goggles and gloves and use only in a well ventilated area. Avoid contact with skin, eyes, and clothes and don’t breathe vapors. Do not use near open flame or excessive heat. The flashpoint is 1000F to 1380F (380 to 590C). If you become dizzy while using cleaning solvent, get fresh air immediately and get medical aid. If contact with eyes is made, wash your eyes with water and get medical aid immediately. WARNING Cleaning compound, trichlorotrifluoroethane, for electrical parts is toxic and flammable, and reacts violently with aluminum, titanium, barium, lithium, samarium, sodium, and potassium. Always wear protective goggles and rubber gloves, and use only In a well-ventilated area. DO NOT wear jewelry while using cleaning compound. Avoid contact with skin, eyes, and clothes, and DO NOT breathe vapors. Cleaning compound fumes or vapors can take the place of air and may become a cancer producing agent. DO NOT use near open flame or excessive heat. The compound's boiling point is 114°F (460C). If you become dizzy while using cleaning compound, immediately get fresh air and medical help. If compound contacts eyes, immediately wash your eyes with water and get medical aid. WARNING Do not touch heat shrinkable tubing for at least 30 seconds after heating. hot tubing can burn you. WARNING Although battery ground cable must be connected to test electrical circuit voltage, disconnect battery ground cable before doing resistance tests or replacing parts. This will keep you from getting shocked and prevent damage to parts and equipment. WARNING Be careful when heating fluids. Wear gloves to protect your hands from hot parts and fluids or severe burns could result. WARNING Be careful of moving parts when working near engine while it is running. Moving parts could catch on tools, clothing, or extremities causing serious injury. Change 1 b

TM 5-2420-222-20-1 WARNING After Nuclear, Biological, or Chemical (NBC) exposure of this vehicle, all air filters shall be handled with extreme caution. Unprotected personnel may experience injury or death if residual toxic agents or radioactive material are present. If vehicle is exposed to chemical or biological agents, servicing personnel shall wear protective mask, hood, protective overgarments, and chemical protective gloves and boots. All contaminated air filters shall be placed into double-lined plastic bags and swiftly moved to a segregation area away from the worksite. The same procedure applies for radioactive dust contamination, however, the Company NBC team should measure the radiation prior to filter removal to determine the extent of safety procedures required per the NBC Annex to the unit Standard Operating Procedures (SOP). The segregation area in which the contaminated air filters are temporarily stored shall be marked with appropriate NBC placards. Final disposal of contaminated air filters shall be in accordance with local SOP. WARNING Water soluble cleaning compound solvent is flammable and fumes are toxic. Flashpoint is 2200F (1040C). Boiling point is 212°F (1000C). Do not store in temperatures above 150°F (65°C) or below 35°F (2°C). Do not use near open flame or excessive heat. Do not wear jewelry. Wear rubber gloves and goggles, and use only in well ventilated area. Avoid contact with skin, eyes, and clothes, and don't breathe vapors. Avoid contact with acids, aluminum, or zinc; chemical reaction may result. If you become dizzy while using cleaning compound solvent, get fresh air immediately and get medical aid. If contact with eyes is made, wash your eyes with water and get medical aid immediately. WARNING Speed control arms are under strong spring tension. Release tension slowly to avoid injury. WARNING Exhaust system parts become very hot when engine is running. Allow time for parts to cool before working on exhaust system. Hot exhaust system parts will cause serious burns. WARNING Draining hot cooling system is not recommended. If coolant must be drained with engine hot, use gloves to protect against hot coolant. Severe burns could result. WARNING Be careful when draining hot fluids. Wear gloves to protect your hands from hot parts and fluids or severe burns could result. c/(d blank)

TM 5-2420-222-20-1 C1 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY NO. 1 Washington D. C., 8 April 1992 ORGANIZATIONAL MAINTENANCE MANUAL TRACTOR, WHEELED, DED, LOADER BACKHOE: WITH HYDRAULIC IMPACT TOOL AND WITH HYDRAULIC EARTH AUGER ATTACHMENT JOHN DEERE MODEL JD410 (CCE) WITH BUCKET, IMPACTOR, AND EARTH DRILL (NSN 2420-00-567-0135) TM 5-2420-222-20-1, 1 September 1987, is changed as follows: 1. Cover. The manual title is changed to read as shown above. 2. Remove old pages and insert new pages. 3. New or changed material is indicated by a vertical bar in the margin or by a vertical bar adjacent to the TA number. Remove Pages Insert Pages a and b a and b i and ii i and ii 1-1 through 1-4 1-1 through 1-4 2-49 and 2-50 2-49 and 2-50 2-161 and 2-162 2-161 and 2-162 4. File this change sheet in front of the publication for reference purposes. Approved for public release; distribution is unlimited. Approved for public release; distribution is unlimited. 1

John Deere JD410 Backhoe Loader Maintenance Manual

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