John Deere 300D/310D/315D Backhoe Loaders Technical Manual

300D, 310D, 315D Backhoe Loader Operation and Test TECHNICAL MANUAL TM1496 21SEP05 (ENGLISH) For complete service information also see: 300D, 310D, 315D Backhoe Loaders Repair (Complete) ..................... TM1497 300D, 310D, 315D Backhoe Loaders Operation and Test (Complete) .......... TM1496 Worldwide Construction And Forestry Division LITHO IN U.S.A.

Introduction TX,1496,RR4512 –19–20JUN94–1/1 Foreword This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. See DB1990 Service Publications Catalog to order a complete Technical Manual (TM) or a Technical Manual Section (TMS). A complete Operation and Test manual includes the following sections: • TMS14969000 Section 9000 General Information • TMS14969005 Section 9005 Operational Checkout Procedure Section 9010 Engine • TMS14969015 Section 9015 Electrical System • TMS14969020 Section 9020 Power Train • TMS14969025 Section 9025 Hydraulics • TMS14969031 Section 9031 Heating and Air Conditioning TM1496 (21SEP05) 300D, 310D, 315D Backhoe Loader Operation and Test 092105 PN=2

Contents 9000 SECTION 9000—General Information Group 01—Safety Information Group 02—General Specifications Group 03—Torque Values 9005 Group 04—Fuels And Lubricants SECTION 9005—Operational Checkout Procedure Group 10—Operational Checkout Procedure SECTION 9010—Engine Group 05—Theory Of Operation Group 10—System Operational Checks Group 15—System Diagnostic Information Group 20—Adjustments Group 25—Tests 9010 SECTION 9015—Electrical System Group 05—System Information Group 10—System Diagrams Group 15—Sub-System Diagnostics Group 20—References SECTION 9020—Power Train Group 05—Theory Of Operation Group 10—System Operational Checks Group 15—System Diagnostic Information 9015 Group 20—Adjustments Group 25—Tests SECTION 9025—Hydraulics Group 05—Theory Of Operation Group 10—System Operational Checks Group 15—Diagnostic Information Group 20—Adjustments Group 25—Tests SECTION 9031—Heating And Air Conditioning 9020 Group 05—Theory Of Operation Group 10—System Operational Checks Group 15—Diagnostic Information Group 20—Adjustments Group 25—Test All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. 9025 COPYRIGHT  1994 DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION  Manual Previous Editions Copyright  1993,1990 9031 INDX TM1496 (21SEP05) i 300D, 310D, 315D Backhoe Loader Operation and Test 092105 PN=1

Contents 9000 9005 9010 9015 9020 9025 9031 INDX TM1496 (21SEP05) ii 300D, 310D, 315D Backhoe Loader Operation and Test 092105 PN=2

9000 Section 9000 General Information Contents Page Page 315D Sideshift Backhoe Loader Group 01—Safety Information (Continued) ....................... 9000-02-19 Handle Fluids Safely—Avoid Fires ........ 9000-01-1 315D Buckets ....................... 9000-02-20 Prevent Battery Explosions .............. 9000-01-1 315D Sideshift Backhoe Loader Drain And Prepare for Emergencies................ 9000-01-1 Refill Capacities .................... 9000-02-20 Prevent Acid Burns .................... 9000-01-2 315D Lift Capacity—LB (KG)............ 9000-02-21 Handle Chemical Products Safely ......... 9000-01-3 Avoid High-Pressure Fluids .............. 9000-01-3 Group 03—Torque Values Park Machine Safely ................... 9000-01-4 Hardware Torque Specifications .......... 9000-03-1 Support Machine Properly ............... 9000-01-4 Checking Wheel Fasteners .............. 9000-03-1 Wear Protective Clothing ................ 9000-01-4 Unified Inch Bolt and Cap Screw Torque Work in Clean Area .................... 9000-01-5 Values ............................ 9000-03-2 Service Machines Safely ................ 9000-01-5 Additional Metric Cap Screw Torque Work In Ventilated Area ................ 9000-01-5 Values ............................ 9000-03-3 Illuminate Work Area Safely ............. 9000-01-5 Check Oil Lines And Fittings ............. 9000-03-5 Replace Safety Signs .................. 9000-01-6 Service Recommendations for 37° Flare Use Proper Lifting Equipment ............ 9000-01-6 and 30° Cone Seat Connectors ......... 9000-03-6 Remove Paint Before Welding or Heating . . .9000-01-6 Service Recommendations for O-Ring Avoid Heating Near Pressurized Fluid Boss Fittings ....................... 9000-03-7 Lines ............................. 9000-01-7 Service Recommendations for Flat Face Keep ROPS Installed Properly ........... 9000-01-7 O-Ring Seal Fittings.................. 9000-03-9 Service Tires Safely ................... 9000-01-8 Service Recommendations For Inch Avoid Harmful Asbestos Dust ............ 9000-01-8 Series Four Bolt Flange Fittings ........ 9000-03-10 Practice Safe Maintenance .............. 9000-01-9 Service Recommendations for Metric Use Proper Tools ..................... 9000-01-9 Series Four Bolt Flange Fitting ........ 9000-03-11 Dispose of Waste Properly ............. 9000-01-10 Live With Safety ..................... 9000-01-10 Group 04—Fuels And Lubricants Fuel Specifications .................... 9000-04-1 Low Sulfur Diesel Fuel Conditioner ........ 9000-04-1 Group 02—General Specifications Storing Fuel.......................... 9000-04-2 300D Specifications.................... 9000-02-1 Do Not Use Galvanized Containers ........ 9000-04-2 300D Backhoe Loader.................. 9000-02-2 Fuel Tank ........................... 9000-04-2 300D Backhoe Loader (Continued) ........ 9000-02-3 Engine Oil ........................... 9000-04-3 300D Backhoe Loader Buckets ........... 9000-02-4 Transaxle Oil ......................... 9000-04-4 300D Backhoe Loader Drain And Refill Hydraulic And Reverser Oil .............. 9000-04-5 Capacities ......................... 9000-02-5 Mechanical Front Wheel Drive Oil ......... 9000-04-6 300D Backhoe Loader Lifting Capacities— Grease ............................. 9000-04-7 KG (LB) ........................... 9000-02-6 Grease For Extendible Dipperstick ........ 9000-04-7 310D Specifications.................... 9000-02-9 Alternative and Synthetic Lubricants ....... 9000-04-8 310D Backhoe Loader................. 9000-02-10 Lubricant Storage ..................... 9000-04-8 310D Backhoe Loader (Continued) ....... 9000-02-11 Mixing of Lubricants ................... 9000-04-9 310D Buckets ....................... 9000-02-13 Diesel Engine Coolant .................. 9000-04-9 310D Drain And Refill Capacities ........ 9000-02-14 310D Backhoe Loader Lifting Capacities— KG (LB) .......................... 9000-02-14 315D Specifications................... 9000-02-17 315D Sideshift Backhoe Loader ......... 9000-02-18 TM1496 (21SEP05) 9000-1 300D, 310D, 315D Backhoe Loader Operation and Test 092105 PN=1

Contents 9000 TM1496 (21SEP05) 9000-2 300D, 310D, 315D Backhoe Loader Operation and Test 092105 PN=2

Group 01 Safety Information 9000 01 1 DX,FLAME –19–29SEP98–1/1 Handle Fluids Safely—Avoid Fires TS227 –UN–23AUG88 When you work around fuel, do not smoke or work near heaters or other fire hazards. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris. Do not store oily rags; they can ignite and burn spontaneously. DX,SPARKS –19–03MAR93–1/1 Prevent Battery Explosions TS204 –UN–23AUG88 Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F). DX,FIRE2 –19–03MAR93–1/1 Prepare for Emergencies TS291 –UN–23AUG88 Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. TM1496 (21SEP05) 9000-01-1 300D, 310D, 315D Backhoe Loader Operation and Test 092105 PN=7

Safety Information 9000 01 2 DX,POISON –19–21APR93–1/1 Prevent Acid Burns TS203 –UN–23AUG88 Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 15—30 minutes. Get medical attention immediately. If acid is swallowed: 1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts). 3. Get medical attention immediately. TM1496 (21SEP05) 9000-01-2 300D, 310D, 315D Backhoe Loader Operation and Test 092105 PN=8

Safety Information 9000 01 3 DX,MSDS,NA –19–03MAR93–1/1 Handle Chemical Products Safely TS1132 –UN–26NOV90 Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives. A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. (See your John Deere dealer for MSDS’s on chemical products used with John Deere equipment.) DX,FLUID –19–03MAR93–1/1 Avoid High-Pressure Fluids X9811 –UN–23AUG88 Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. TM1496 (21SEP05) 9000-01-3 300D, 310D, 315D Backhoe Loader Operation and Test 092105 PN=9

Safety Information 9000 01 4 DX,PARK –19–04JUN90–1/1 Park Machine Safely TS230 –UN–24MAY89 Before working on the machine: • Lower all equipment to the ground. • Stop the engine and remove the key. • Disconnect the battery ground strap. • Hang a "DO NOT OPERATE" tag in operator station. DX,LOWER –19–17FEB99–1/1 Support Machine Properly TS229 –UN–23AUG88 Always lower the attachment or implement to the ground before you work on the machine. If you must work on a lifted machine or attachment, securely support the machine or attachment. If left in a raised position, hydraulically supported devices can settle or leak down. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual. When implements or attachments are used with a tractor, always follow safety precautions listed in the implement operator’s manual. DX,WEAR2 –19–03MAR93–1/1 Wear Protective Clothing TS206 –UN–23AUG88 Wear close fitting clothing and safety equipment appropriate to the job. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. TM1496 (21SEP05) 9000-01-4 300D, 310D, 315D Backhoe Loader Operation and Test 092105 PN=10

John Deere 300D/310D/315D Backhoe Loaders Technical Manual

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