2001 Volvo V70 Service & Repair Manual

VOLVO C70 •S40 •S60• 880 •V40 •V50 •V70 • V70XC • XC70 BRAKES 14-85 DRIVE TRAIN 14-61 ENGINE REPAIR 14-24 FUEL SYSTEM 14-58 SPECIFICATIONS AND MAINTENANCE CHARTS 14-2 Engine and Vehicle Identification Chart 14-2 General Engine Specifications 14-3 Engine Tune-Up Specifications 14-5 Accessory Drive Belt Routing 14-6 Capacities 14-7 Valve Specifications 14-9 Crankshaft and Connecting Rod Specifications 14-11 Piston and Ring Specifications....14-13 Torque Specifications 14-15 Wheel Alignment 14-17 Tire, Wheel and Ball Joint Specifications 14-19 Brake Specifications 14-21 Scheduled Maintenance Intervals 14-23 STEERING AND SUSPENSION 14-67 A Air Bag 14-67 Disarming 14-67 Alternator 14-24 Installation 14-24 Removal 14-24 B Bevel Gear 14-66 Removal & Installation 14-66 Brake Caliper 14-85 Removal & Installation 14-85 Brake Pads 14-87 Removal & Installation 14-87 C Camshaft and Valve Lifters 14-44 Removal & Installation 14-44 Clutch 14-65 Adjustment 14-65 Removal & Installation 14-65 Coil Spring 14-70 Removal & Installation 14-70 CV-Joints 14-67 Overhaul 14-67 Cylinder Head 14-35 Removal & Installation 14-35 D Distributor 14-24 Removal & Installation 14-24 E Engine Assembly 14-25 Removal & Installation 14-25 Exhaust Manifold 14-42 Removal & Installation 14-42 F Final Drive Assembly 14-65 Removal & Installation 14-65 Front Crankshaft Seal 14-43 Removal & Installation 14-43 Fuel Filter 14-58 Removal & Installation 14-58 Fuel Injector 14-60 Removal & Installation 14-60 Fuel Pump 14-58 Removal & Installation 14-58 Fuel System Pressure 14-58 Relieving 14-58 H Halfshaft 14-66 Removal & Installation 14-66 Heater Core 14-30 Removal & Installation 14-30 Hydraulic Clutch System 14-65 Bleeding 14-65 Ignition Timing 14-25 Adjustment 14-25 Intake Manifold 14-40 Removal & Installation 14-40 L Lower Ball Joint 14-71 Removal & Installation 14-71 Lower Control Arm 14-74 Control Arm Bushing Replacement 14-78 Removal & Installation 14-74 0 Oil Pan 14-55 Removal & Installation 14-55 Oil Pump 14-56 Removal & Installation 14-56 P Piston and Ring 14-58 Positioning ...14-58 R Rack and Pinion Steering Gear .... 14-67 Removal & Installation 14-67 Rear Main Seal 14-57 Removal & Installation 14-57 S Shock Absorber 14-69 Removal & Installation 14-69 Starter Motor 14-50 Removal & Installation 14-50 Strut 14-68 Removal & Installation 14-68 T Timing Belt 14-50 Removal & Installation 14-50 Transaxle Assembly 14-61 Removal & Installation 14-61 Turbocharger 14-38 Removal & Installation 14-38 V Valve Lash 14-45 Adjustment... ...14-45 W Water Pump 14-34 Removal & Installation 14-34 Wheel Bearing 14-78 Adjustment 14-78 Removal & Installation 14-78

14-2 VOLVO C70 • S40 • S60 • S80 V40 • V50 • V7 ) • V70XC • XC70 SPECIFICATIONS AND MAINTENANCE CHARTS ENGINE AND VEHIl Engine Code B4204T3 B4204T4 B5234T3 B5234T9 B5244S B5244T3 B5244T7 B5254T B5254T3 B5254T4 B6294S2 B6294T Liters (cc) 1.9 1.9 2.3 2.3 2.4 2.4 2.4 2.5 2.5 2.5 2.9 2.9 (1948) (1948) (2319) (2319) (2435) (2435) (2435) (2521) (2521) (2521) (2922) (2922) Cu. in. Cyl. Fui 119 4 119 4 144 5 142 5 149 5 149 5 149 5 154 5 154 5 154 5 178 6 178 6 :LE IDENTIFICATION CHART d Sys. Type EFI DOHC EFI DOHC EFI DOHC EFI DOHC EFI DOHC IFI DOHC IFI DOHC EFI DOHC EFI DOHC EFI DOHC IFI DOHC HFI DOHC Eng. Mfg. Volvo Volvo Volvo Volvo Volvo Volvo Volvo Volvo Volvo Volvo Volvo Volvo Model Year Code Year 2 3 4 5 6 2002 2003 2004 2005 2006 EFI: Electronic Fuel Injection DOHC: Double Overhead Camshafts

C70 • 840 • S60 • S80 VOLVO V40 • V50 • V70 • V70XC • XC70 14-3 GENERAL ENGINE SPECIFICATIONS Net Year 2002 2003 2004 Model S40 S60 S60 2.4T S60T5 S60 AWD C70 HPT Coupe C70 LPT Conv C70HPTConv S802.9 S80T6 V40 V70 2.4 V70 2.4T V70T5 V70 AWD XC70 AWD S40 S60 S60 2.4T |__JS60_T5 I S60AWD C70 LPT C70 HPT S80 2.9 S80T6 V40 V70 2.4 V70 2.4T V70T5 V70 AWD XC70 AWD S40 S60 2.4 S60 2.5T S60 2.5T AWD-R S60T5 C70 LPT C70 HPT S80 2.9 S80T6 V40 V70 2.4 V70 2.5T V70T5 V70 AWD XC70AWD Engine Displ. Liters 1.9 2.4 2.4 2.3 2.4 2.3 2.4 2.3 2.9 2.9 1.9 2.4 2.4 2.3 2.4 2.4 1.9 2.4 2.4 2.3 2.5 2.4 2,3 2.9 2.9 1.9 2.4 2.4 2.3 2.5 2.5 1.9 2.4 2.5 2.5 2.3 2.4 2.3 2.9 2.9 1.9 2.4 2.5 2.3 2.5 2.5 Engine ID B4204T3 B5244S B5244T3 B5234T3 B5244T3 B5234T3 B5244T3 "B5234T3 B6294S2 B6294T B4204T3 B5244S B5244T3 B5234T3 B5244T3 B5244T3 B4204T3 B5244S B5244T3 B5234T3 B5254T B5244T7 B5234T9 B6294S2 B6294T B4204T3 B5244S B5244T3 B5234T3 B5254T B5254T B4204T4 B5244S B5254T B5254T B5234T3 B5244T7 B5234T9 B6294S2 B6294T B4204T4 B5244S B5254T B5234T3 B5254T B5254T Net Horsepower @ rpm 160@5250 168@5700 197@6000 247@5220 197@6000 247@5220 197@6000 247@5220 197@6000 268@5400 160@5250 168@5700 197@6000 247@5220 197@6000 197@6000 190@5500 168@5700 197@6000 247@5220 208@5000 197@5700 242@5400 197@6000 I 268@5400 160@5250 168@5700 197@6000 247@5220 208@5000 208@5000 190@5500 168@6000 208@5000 208@5000 247~@5200 197@5700 242@5400 197@6000 268@5400 190@5500 168@6000 208@5000 247@5200 208@5006 208@5000 Torque @ rpm (ft. Ibs.) 177@1800 170@4500 2"10@1800 241@2520 210@1800 241@2520 210@1800 241@2520 277@2100 206@4200 177@1800 170@4500 210@1800 241@2520 210@1800 210@1800 177@1800 170@4500 210@1800 241@2520 235@1500 210@1800 243@2400 277@2100 206@4200 177@1800 170@4500 210@1800 241@2520 235@1500 235@1500 177@1800 166@4500 236@15bO 236@1500 243@2400 210@1800 243@2400 277"@2100 206@4200 177@1800 166@4500 236@1500 243@2400 236@1500 236@1500 Bore x Stroke (in.) NA 3.27 x 3.54 3.27 x 3.54 3.19x3.54 3.27x3.54 3.19x3.54 3.27 x 3.54 3.19x3.54 3.27 x 3.54 3.19x3.54 NA 3.27 x 3.54 3.27 x 3.54 3.19x3.54 3.27 x 3.54 3.27x3.54 NA 3.27 x 3.54 3.27 x 3.54 3.19x3.54 NA 3.27 x 3.54 3.19x3.54 3.27 x 3.54 3.19x3.54 NA 3.27 x 3.54 3.27 x 3.54 3.19x3.54 NA NA NA NA NA NA 3.19x3.54 3.27 x 3.54 3.19x3.54 3.27 x 3.54 3.19x3.54 NA NA NA 3.19x3.54 NA NA Com- pression Ratio 10.3:1 10.3:1 9.0:1 8.5:1 9.0:1 8.5:1 9.0:1 8.5:1 10.3:1 8.5:1 10.3:1 10.3:1 9.0:1 8.5:1 9.0:1 9.0:1 9.0:1 10.3:1 9.0:1 8.5:1 9.5:1 9.0:1 8.5:1 10.3:1 8.5:1 10.3:1 10.3:1 9.0:1 8.5:1 9.5:1 9.5:1 9.0:1 NA NA NA 8.5:1 9.0:1 8.5:1 10.3:1 8.5:1 9.0:1 NA NA 8.5:1 NA NA Oil Pressure @ rpm NA 51@4000 51(^4000 51@4000 51^4000_ 51@4000 51@4000 51@4000 51@4000 51@4000 NA 51@4000 51@4000 51@4000 51@4000 51@4000 NA 51@4000 51@4000 51@4000 NA NA NA 51@4000 51@4000 NA 51@4000 51@4000 51@4000 NA NA NA NA NA NA NA NA NA 51@4000 51@4000 NA NA NA NA NA NA NA: Information not available

14-4 VOLVO C70 • S40 • S60 S80 • V40 • V50 • v; 0 • V70XC • XC70 GENERAL EN GINE SPECIFICATIONS Net Engine Displ. Engine 1 Year Model Liters ID 2005 2006 S40 2.4i S40T5 S60 2.4 S60 2.5T S60R i___S60T5 S80 2.5T S80T6 V50 2.4i ' V50 T5 V70 2.4 V70 2.5T V70R XC7CT C70T5 S40 2.4i S40T5 S60 2.5T S60R S60T5 S80 2.5T V50 2.4i V50T5 V70 2.4 V70 2.5T V70R XC70 2.4 2.5 2.4 2.5 2.5 2.4 2.5 2.9 2.4 2.5 2.4 2.5 2.5 2.5 2.5 2.4 2.5 2.5 2.5 2.4 2.5 2.4 2.5 2.4 2.5 2.5 2.5 B5244S B5254T3 B5244S B5264T B5254T4 B5244T B5254T B6294T B5244S B5254T3 B5244S B5254T2 B5254T4 B5254T2 B5254T3 B5244S B5254T3 B5254T B5254T4 B5244T B5254T B5244S B5254T3 B5244S B5254T2 B5254T4 B5254T2 ~ Net Torque Bore x Com- Oil orsepower @ rpm Stroke pression Pressure @ rpm (ft. Ibs.) (in.) Ratio @ rpm 169@6000 218@5000 165@6000 208@5000 300@5500 ?57@5500 ?08@5000 ?68@5200~ 168@6000 ?18@5060 I65@6000 208@5000 300@5500 >08@500b ns@50oo I68@6000 J18@5000 !08@5000 J00@5500 !57@5500 >08@5000 68@6000 !18@5000 65@6000 08@5000 00@5500 08@5000 170@4400 236@4800 166@4500 236@1500 295^1950 258@2100 236@1500 280@1800 170@4400 236@4800 166@4500 236@1500 295@1950 236@1500 236@4800 170@4400 236@4800 236@1500 295@1950 258@2100 236@1500 170@4400 236@4800 166@4500 236@1500 295@1950 236@1500 3.24 x 3.54 3.27x3.67 NA NA NA NA 3.27x3.67 3.28 x 3.56 3.27x3.54 3.27x3.67 3.27x3.54 NA 3.27x3.67 _ _ NA 3.27x3.67 3.24 x 3.54 3.27x3.67 3.27x3.67 3.27x3.67 3.20 x 3.67 3.27x3.67 3.27x3.54 3.27x3.67 3.27x3.54 3^27 x 3.67 3.27x3.67 3.27x3.67 10.3:1 9.0:1 NA NA 8.5:1 NA 9.0:1 8.7:1 10.3:1 9.0:1 10.3:1 8.5:1 8.5:1 NA 9.0:1 10.3:1 9.0:1 9.0:1 8.5:1 8.5:1 9.0:1 10.3:1 9.0:1 10.3:1 8.5:1 [_8.5:1 8.5:1 NA 51@4000 NA NA NA NA NA 5i@4000 " NA 51@4000 NA 51@4000 NA h 51@4000 51@4000 51@4000 51@4000 51@4000 51@4000 51@4000 51@4000 51@4000 51@4000 |51@4000 51@4000 51@4000 51@4000 NA: Information not available

C70 • S40 • S60 • S80 • V40 VOLVO V50 • V70 • V70XC • XC70 14-5 ENGINE TUNE-UP SPECIFICATIONS Engine Spark Plug Displacement Engine Gap Liters ID (in.) 2002 2003 2004 2005 2006 1.9 2.3 2.4 2.4 2.9 2.8 1.9 2.3 2.4 2.4 2.5 2.3 I 2-4 2.9 2.9 1.9 2.3 2.4 2.5 2.3 2.4 2.9 _ 2^9 2.4 2.5 2.5 2.5 2.4 2.9 2.5 2.4 2.4 2.5 2.5 _ 2.5 2.5 B4204T3 B5234T3 B5244T3 B5244S B6294S2 B6294T B4204T3 B5234T3 B5244T3 B5244S B5254T B5234T9 B5244T7 B6294T B6294S2 B4204T3 B5234T3 B5244S B5254T B5234T9 B5244T7 B6294S2 B6294T B5244S B5254T3 B5254T B5254T4 B5244T B6294T B5254T2 B5244S B5244T B5254T B5254T2 B5254T3 B5254T4 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 NA NA NA NA NA NA Ignition Timing (deg.) MT AT NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA ] NA NA NA NA NA NA NA _ ""NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA ~ NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA Fuel Pump (psi) 32-45 55 55 55 55 55 32-45 55 55 55 55 55 55 55 55 32-45 55 55 55 55 55 55 55 NA NA NA NA NA 55 NA NA NA NA NA NA "MA Idle Speed Valve (rpm) Clearance (in.) MT AT In. Ex. NA 670 670 670 650 650 NA 670 670 670 850 I 670 670 650 650 NA 670 670 850 i 670 670 650 650 670 NA NA 720 670 NA 850 720 770 670 670 NA NA NA 670 670 670 650 650 NA 670 670 670 850 670 670 650 650 NA 670 670 850 670 670 650 650 670 NA NA L 72° 670 650 850 720 770 NA NA NA NA HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD I HYD HYD HYD HYD HYD HYD HYD HYD HYD: Hydraulic lash adjusters B: Before top dead center NA: Information not available

2001 Volvo V70 Service & Repair Manual

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