1999-2005 Volkswagen Jetta Golf Gti Service & Repair Manual
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Jetta 1999-2004,
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R32 Subscription expires 2005 Feb 13
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Jetta 1993-1999,
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Página 1 de 1 Bentley Publishers - eBahn® - Select a Vehicle
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Select a topic
00 - General, Technical data
10 - Engine - Assembly
13 - Engine - Crankshaft, Cylinder block
15 - Engine - Cylinder head, Valvetrain
17 - Engine - Lubrication
19 - Engine - Cooling system
20 - Fuel Supply
26 - Exhaust system, Emission controls
Additional Information
System Overviews
Other Topics
24 - Valve VR6 Variable Camshaft Timing Operation
Página 1 de 1 2.8 Liter VR6 4V Engine Mechanical, Engine Code(s): BDF
12/2/2005 http://ebahn.bentleypublishers.com/vw/xml/a4/en_US_vw.a4.ge06.html
00-1
Technical data
Engine number
The engine number (engine code
and serial number) are located next
to the vibration damper on the
cylinder block.
The engine number consists of up to
nine characters (alphanumeric). The
first part (maximal 3 characters)
makes up the engine code and the
second part (6 characters), the serial
number. If more than 999,999
engines with the same engine code
are produced, the first of the six
characters is replaced with a letter.
Additionally there is a sticker on the
intake manifold with the engine code
and serial number.
The engine code is additionally
included on the vehicle data plate.
Página 1 de 3 Technical data
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00-2
Engine data
Engine code BDF
Manufactured
08.01
Cylinder application
VR
1)
Cylinder angle
15.0
Capacity ltr. 2.8
Output kW at rpm 147/6200
Torque Nm at rpm 265/3200
Bore diameter mm 81.0
Stroke mm 90.3
Compression ratio 10.75
RON min.
98 unleaded
2)
System designation Motronic ME7.1.1
1)
VR = V-arrangement in compact in-line design
2)
91 and 95 RON are also permitted, but with reduced output
Página 2 de 3 Technical data
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00-3
Engine code BDF
Exhaust emissions level
LEV
1)
On Board Diagnostic (OBD) OBD II
Knock regulation 2 knock sensors
Oxygen sensor control 2 sensors
Catalytic converter yes
Exhaust gas recirculation no
Charging no
Secondary air system yes
Electronic power control (EPC) yes
Variable intake manifold yes
Variable valve timing
yes
2)
1)
LEV = Low Emission Vehicles (exhaust emissions max. 0.075 g/mi HC).
2)
Two independently variable camshafts.
Página 3 de 3 Technical data
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10-1
Engine,
removing
and
installing
Special tools and
equipment
3033 Lifting
tackle
3269 Engine
bracket
3395 Engine
bracket
VW 313
Support clamp
VW 540/1 B
Supplementary
set
T10095 Puller
Página 1 de 22 Engine, removing and installing
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10-2
VAG 1202 A
Workshop crane
VAG 1306 Drip t
VAG 1331 Torqu
wrench (5...50 N
VAG 1332 Torqu
wrench (40...200
Nm)
VAG 1383 A
Engine/transmis
jack
VAS 5024
Assembly tool fo
spring-type clips
VAS 5085 Step
ladder
G 000 100 Grea
(models with
manual
transmission)
Cable tie
Página 2 de 22 Engine, removing and installing
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10-3
Notes on removing
The engine is removed downward together with
the transmission.
CAUTION!
When performing repair work, especially due
to the confined conditions in the engine
compartment, pay attention to the following:
Route all types of lines (e.g. for fuel,
hydraulics, EVAP system, coolant,
refrigerant, brake fluid and vacuum) as well
as electrical wiring so that the original
positions are restored.
Ensure sufficient clearance to all moving or
hot components.
All cable ties which are opened or cut open when
removing engine, must be replaced in the same
position when installing the engine.
Work sequence
- Remove engine cover.
- First check whether a coded radio is installed. If
so, obtain anti-theft coding.
Página 3 de 22 Engine, removing and installing
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10-4
- With ignition switched off disconnect batte
Ground strap.
Note:
Mark connector and component before
disconnecting.
Repair Manual, 2.8 Liter VR6 4V Engine
Mechanical, Engine Code(s): BDF, Repair G
24
- Disconnect connectors from ignition coils
- Remove ignition coils with final out stage
cylinders 1...6 using puller T10095.
- Remove battery and battery retainer.
- Remove air cleaner with intake hose:
Note:
Press buttons on hose couplings to disconn
- Disconnect following hose connections an
collect fluids that may leak out with a cloth
1 - vacuum hose to Throttle valve control m
J338-,
2 - fuel return hose (with blue markings),
3 - fuel supply hose (with white markings).
Página 4 de 22 Engine, removing and installing
12/2/2005 http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Next&type=repair&id =...
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What's Included?
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Print one or all pages of your manual
$27.99
The Volkswagen Jetta, Golf, GTI 1999-2005 Service Manual provides comprehensive technical guidance for owners and enthusiasts of these iconic Volkswagen models. Whether you are a DIY mechanic or a professional technician, this manual is an essential tool for vehicle maintenance and repairs.
The manual covers the years 1999 to 2005, ensuring that it is tailored to the specific needs of owners of Volkswagen Jetta, Golf, and GTI models manufactured during this time period. With its detailed instructions and illustrations, it offers step-by-step procedures for a wide range of tasks, from routine maintenance to more complex repairs.
Designed with clarity and precision in mind, the service manual is written in English, making it accessible to a wide range of users. Whether you are an experienced mechanic or a beginner, you will appreciate the clear explanations and detailed diagrams provided in this manual.
- Volkswagen Jetta 1999-2005
- Volkswagen Golf 1999-2005
- Volkswagen GTI 1999-2005
With this service manual, you can confidently tackle various tasks, such as engine maintenance, transmission repairs, electrical system diagnosis, and much more. It includes comprehensive troubleshooting guides, allowing you to quickly identify and resolve issues with your vehicle.
Investing in this Volkswagen Jetta, Golf, GTI 1999-2005 Service Manual will save you time and money by enabling you to perform maintenance and repairs on your own. With its detailed instructions, accurate information, and comprehensive coverage, it is an invaluable resource for any Volkswagen owner or technician.
