2003-2007 Saab 9-3 Service & Repair Manual

2006-07 ENGINE Basic Engine 4-Cylinder Petrol - 9-3 (9440) REPAIR INSTRUCTIONS POWER TRAIN REMOVAL To Remove 1. Place the car on a lift and apply wing covers. 2. Open the cap on the expansion tank. 3. Raise the car slightly and remove the front wheels. 4. Remove the lower spoiler shield. Unplug and remove the connector. Fig. 1: Removing Lower Spoiler Shield Courtesy of SAAB-SCANIA OF AMERICA, INC. 5. Place a receptacle under the car, connect a hose to the radiator and drain the coolant. WARNING: There is a large number of cables, hoses, wires, etc., that are secured with hard plastic cable ties. After tightening, the loose ends of these cable ties are cut off and may leave more or less sharp edges at fixing points. Pay attention to the risk of cuts caused by these sharp ends! 2006 Saab 9-3 Aero 2006-07 ENGINE Basic Engine 4-Cylinder Petrol - 9-3 (9440) 2006 Saab 9-3 Aero 2006-07 ENGINE Basic Engine 4-Cylinder Petrol - 9-3 (9440)

Fig. 2: Connecting Hose To Radiator & Draining Coolant Courtesy of SAAB-SCANIA OF AMERICA, INC. 6. Remove the wing liners from both front wheel housings and the cover by the gearbox. Fig. 3: Removing Wing Liners From Front Wheel Housings Courtesy of SAAB-SCANIA OF AMERICA, INC. 7. Detach the hose for the headlamp washers and drain the washer fluid reservoir. 2006 Saab 9-3 Aero 2006-07 ENGINE Basic Engine 4-Cylinder Petrol - 9-3 (9440)

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Fig. 4: Removing Headlamp Washer Hose & Draining Washer Fluid Reservoir Courtesy of SAAB-SCANIA OF AMERICA, INC. 8. Lower the car slightly and remove the bumper. Fig. 5: Removing Front Bumper Courtesy of SAAB-SCANIA OF AMERICA, INC. 9. Remove the cover on the left-hand side and the charge air hose between the charge air pipe and the charge air cooler. 2006 Saab 9-3 Aero 2006-07 ENGINE Basic Engine 4-Cylinder Petrol - 9-3 (9440)

Fig. 6: Removing Left - Hand Side Cover & Lower Charge Air Pipe Bracket Courtesy of SAAB-SCANIA OF AMERICA, INC. 10. Remove the lower charge air pipe bracket from the fan cowling. 11. Remove the cover on the right-hand side and the hose between the charge air cooler and the charge air pipe. Fig. 7: Removing Right - Hand Side Cover & Dryer Filter Bolts Courtesy of SAAB-SCANIA OF AMERICA, INC. 12. Remove the dryer filter bolts from the radiator. 13. Remove the lower seal between the charge air cooler and the radiator. 14. Lower the car and remove the upper engine cover. 2006 Saab 9-3 Aero 2006-07 ENGINE Basic Engine 4-Cylinder Petrol - 9-3 (9440)

2003-2007 Saab 9-3 Service & Repair Manual

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