2008 OPEL AGILA B Service and Repair Manual

IMPORTANT WARNING/CAUTION/NOTE Please read this manual and follow its instructions carefully. To emphasize special information, the words WARNING, CAUTION and NOTE have special meanings. Pay special attention to the messages highlighted by these signal words. NOTE: Indicates special information to make maintenance easier or instructions clearer. WARNING: For vehicles equipped with a Supplemental Restraint Air Bag System: D Service on and around the air bag system components or wiring must be performed only by an authorized SUZUKI dealer. Please observe all WARNINGS and CAU- TIONS in SECTION 10B and Precautions, Air Bag System Components and Wiring Loca- tion View in SECTION 10B or before perform- ing service on or around the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional ac- tivation of the system or could render the system inoperative. Either of these two conditions may result in severe injury. D If the air bag system and another vehicle system both need repair, Suzuki recommends that the air bag system be repaired first, to help avoid unintended air bag deployment. D Do not modify the steering wheel, instru- ment panel or any other air bag system component (on or around air bag system components or wiring). Modifications can adverse- ly affect air bag system performance and lead to injury. D If the vehicle will be exposed to tempera- tures over 93_C (200_F)(for example, during a paint baking process), remove the air bag system components (air bag (inflator) mod- ules, SDM and/or seatbelt with pretension- er) beforehand to avoid component damage or unintended deployment. WARNING: Indicates a potential hazard that could result in death or injury. CAUTION: Indicates a potential hazard that could result in vehicle damage. WARNING: This service manual is intended for authorized Suzuki dealers and qualified service mechanics only. Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the ser- vices described in this manual. Improper repair may result in injury to the me- chanic and may render the vehicle unsafe for the driver and passengers.

FOREWORD This manual contains procedures for diagnosis, maintenance, adjustments, minor service op- erations, replacement of components (Service) and for disassembly and assembly of major components (Unit Repair-Overhaul). Applicable model: RB413 The contents are classified into sections each of which is given a section number as indicated in the Table of Contents on following page. And on the first page of each individual section is an index of that section. This manual should be kept in a handy place for ready reference of the service work. Strict observance of the so specified items will enable one to obtain the full performance of the vehicle. When replacing parts or servicing by disassembling, it is recommended to use SUZUKI genuine parts, tools and service materials (lubricant, sealants, etc.) as specified in each description. All information, illustrations and specifications contained in this literature are based on the latest product information available at the time of publication approval. And used as the main subject of description is the vehicle of standard specifications among others. Therefore, note that illustrations may differ from the vehicle being actually serviced. The right is reserved to make changes at any time without notice. Related Manual Manual Name Manual No. RB413 WIRING DIAGRAM MANUAL 99512-83E00-669 OVERSEAS SERVICE DEPARTMENT  COPYRIGHT MAGYAR SUZUKI CORPORATION 1999

TRANSMISSION, CLUTCH AND DIFFERENTIAL Manual Transmission Automatic Transmission (4A/T) Clutch TABLE OF CONTENTS TABLE OF CONTENTS SECTION SECTION 7A 7B 7C HEATING AND AIR CONDITIONING Heater and Ventilation Air Conditioning (If Equipped) 1A 1B STEERING, SUSPENSION, WHEELS AND TIRES Steering, Suspension, Wheels and Tires Front End Alignment Manual Rack and Pinion Electrical Power Steering System (If Equipped) Steering Wheel and Column Front Suspension Rear Suspension Wheels and Tires 3 3A 3B 3B1 3C 3D 3E 3F DRIVE SHAFT AND PROPELLER SHAFT Front Drive Shaft 4 BRAKES Brake Pipe/Hose/Master Cylinder Front Brakes Parking and Rear Brakes Antilock Brake System 5 5A 5B 5C 5E1 ENGINE General Information and Engine Diagnosis Engine Mechanical Engine Cooling Engine Fuel Engine and Emission Control System Ignition System Cranking System (1.2kW Reduction Type) Cranking System (0.9kW No-Reduction Type) Charging System Exhaust System 6 6A1 6B 6C 6E 6F1 6G 6G1 6H 6K GENERAL INFORMATION General Information Maintenance and Lubrication 0A 0B BODY ELECTRICAL SYSTEM Wiring Diagram Lighting System Instrumentation/Driver Information Windows, Mirrors, Security and Lock Immobilizer Control System 8 8A 8B 8C 8D 8G BODY SERVICE 9 RESTRAINT SYSTEM Seat Belt Air Bag System 10 10A 10B 0A 0B 1A 1B 3C1 3D 3E 3F 4 5 5B 6 6A1 6B 6C 6E 3 3A 3B 3B1 3C 3D 3E 3F 4 5 5A 5B 5C 5E1 6F1 6G 6G1 6H 6K 7A 7B 7C 8 8A 8B 8C 8D 8G 9 10 10A 10B NOTE: The screen toned Section 8A WIRING DIAGRAM is not contained in this manual. The Section 8A is contained in WIRING DIAGRAM MANUAL mentioned in FOREWORD of this manual.

2008 OPEL AGILA B Service and Repair Manual

You're Reading a Preview

Recently Viewed