2004 Jaguar S-TYPE All Models X200 X202 X204 X206 Repair Manual
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Workshop Manual
2002.5 MY On
TABLE OF CONTENTS
1: General Information
100: Service Information
100-00: General Information
Description and Operation
About This Manual
Application and Use of Specifications
General Service Information
Health and Safety Precautions
How To Use This Manual
Important Safety Instructions
Road/Roller Testing
Solvents, Sealants and Adhesives
Standard Workshop Practices
100-01: Identification Codes
Description and Operation
Identification Codes - VIN Range: M45255->N52047
Identification Codes - VIN Range: N52048->N99999
100-02: Jacking and Lifting
Description and Operation
Jacking
Lifting
100-04: Noise, Vibration and Harshness
Description and Operation
Noise, Vibration and Harshness (NVH)
Diagnosis and Testing
Noise, Vibration and Harshness (NVH)
General Procedures
Exhaust System Neutralizing
2: Chassis
204: Suspension
204-00: Suspension System - General Information
Specification
Description and Operation
Wheel Alignment Angles
Diagnosis and Testing
Suspension System
General Procedures
Camber and Caster Adjustment
Four-Wheel Alignment
Front Toe Adjustment (57.65.01)
Rear Toe Adjustment (57.65.08)
Wheel Bearing Inspection
204-01: Front Suspension
Specification
Description and Operation
Front Suspension
Diagnosis and Testing
Front Suspension
Removal and Installation
Front Lower Arm (60.35.53)
Rear Lower Arm (60.35.54)
Rear Lower Arm Bushing (60.35.56)
Shock Absorber and Spring Assembly (60.30.02)
Shock Absorber Bushing (60.30.16) (60.30.23)
Front Stabilizer Bar (60.10.01) - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27
Front Stabilizer Bar (60.10.01) - 2.7L V6 - TdV6
Front Stabilizer Bar (60.10.01) - V8 4.2L Petrol/V8 S/C 4.2L Petrol
Front Stabilizer Bar Link (60.10.02)
Stabilizer Bar Link Bushing (60.10.03)
Upper Arm LH (60.35.41)
Upper Arm RH (60.35.42)
Front Wheel Bearing and Wheel Hub (60.25.03)
Wheel Knuckle (60.25.23)
Disassembly and Assembly
Shock Absorber and Spring Assembly (60.30.21)
204-02: Rear Suspension
Specification
Description and Operation
Rear Suspension
Diagnosis and Testing
Rear Suspension
Removal and Installation
Lower Arm (64.35.43)
Shock Absorber and Spring Assembly
Shock Absorber Lower Bushing (64.30.39)
Rear Stabilizer Bar (64.35.08)
Upper Arm (64.25.31)
Rear Wheel Bearing (64.15.14)
Disassembly and Assembly
Shock Absorber and Spring Assembly
204-04: Wheels and Tires
Specification
Description and Operation
Wheels and Tires
Diagnosis and Testing
Wheels and Tires
Removal and Installation
Wheel and Tire (74.20.05)
204-05: Vehicle Dynamic Suspension
Description and Operation
Vehicle Dynamic Suspension
Diagnosis and Testing
Vehicle Dynamic Suspension
Removal and Installation
Accelerometer (86.56.54)
Adaptive Damping Module (86.56.35)
Front Vertical Accelerometer (86.56.53)
Rear Vertical Accelerometer (86.56.55)
205: Driveline
205-00: Driveline System - General Information
Description and Operation
Driveline System
Diagnosis and Testing
Driveline System
General Procedures
Driveline Angle Inspection
205-01: Driveshaft
Specification
Description and Operation
Driveshaft
Diagnosis and Testing
Driveshaft
General Procedures
Driveshaft Runout and Balancing
Removal and Installation
Driveshaft (47.15.01)
205-02: Rear Drive Axle/Differential
Specification
Description and Operation
Rear Drive Axle and Differential
Diagnosis and Testing
Rear Drive Axle and Differential
In-Vehicle Repair
Drive Pinion Seal (51.20.01)
Removal and Installation
Axle Assembly (51.25.13) - Vehicles Without: Differential Drain Plug
Axle Assembly (51.25.13) - Vehicles With: Differential Drain Plug
Axle Housing Bushing (64.25.30)
205-05: Rear Drive Halfshafts
Specification
Description and Operation
Rear Drive Halfshafts
Diagnosis and Testing
Rear Drive Halfshafts
Removal and Installation
Rear Halfshaft (47.10.13)
Inner Constant Velocity (CV) Joint Boot (47.10.33)
Outer Constant Velocity (CV) Joint Boot (47.10.32)
206: Brake System
206-00: Brake System - General Information
Specification - VIN Range: M45255->N52047
Specification - VIN Range: N52048->N99999
Description and Operation
Brake System - VIN Range: M45255->N52047
Brake System - VIN Range: N52048->N99999
Diagnosis and Testing
Brake System
General Procedures
Brake Disc Runout Check
Brake System Bleeding (70.25.03) - VIN Range: M45255->N52047
Brake System Bleeding (70.25.03) - VIN Range: N52048->N99999
206-03: Front Disc Brake
Specification - VIN Range: M45255->N52047
Specification - VIN Range: N52048->N99999
Description and Operation
Front Disc Brake - VIN Range: M45255->N52047
Front Disc Brake - VIN Range: N52048->N99999
Diagnosis and Testing
Front Disc Brake
Removal and Installation
Brake Disc Shield (70.10.18) - Vehicles With: Standard Brakes
206-04: Rear Disc Brake
Specification - VIN Range: M45255->N52047
Specification - VIN Range: N52048->N99999
Description and Operation
Rear Disc Brake - VIN Range: M45255->N52047
Rear Disc Brake - VIN Range: N52048->N99999
Diagnosis and Testing
Rear Disc Brake
Removal and Installation
Brake Caliper (70.55.03) (70.55.25) - VIN Range: N52048->N99999
Brake Disc (70.10.11) - VIN Range: N52048->N99999
Brake Disc Shield (70.10.19)
Brake Pads (70.40.03) - VIN Range: N52048->N99999
206-05: Parking Brake and Actuation
Specification
Description and Operation
Parking Brake
Diagnosis and Testing
Parking Brake - VIN Range: M45255->N13088
Parking Brake - VIN Range: N13089->N52047
Parking Brake - VIN Range: N52048->N99999
General Procedures
Parking Brake Cable Tension Release
Removal and Installation
Parking Brake Cable (70.35.29)
Parking Brake Module (70.35.47)
Parking Brake Pads (70.40.04) - Vehicles With: High Performance Brakes
Parking Brake Release Actuator (70.35.45)
Parking Brake Switch (70.35.46)
206-06: Hydraulic Brake Actuation
Specification
Description and Operation
Hydraulic Brake Actuation
Diagnosis and Testing
Hydraulic Brake Actuation
Removal and Installation
Brake Fluid Reservoir (70.30.16) - V8 4.2L Petrol/V8 S/C 4.2L Petrol/2.5L NA V6 –
AJV6/3.0L NA V6 - AJ27
Brake Fluid Reservoir (70.30.16) - 2.7L V6 - TdV6
Brake Master Cylinder (70.30.08) - V8 4.2L Petrol/V8 S/C 4.2L Petrol/2.5L NA V6 –
AJV6/3.0L NA V6 - AJ27
Brake Master Cylinder (70.30.08) - 2.7L V6 - TdV6
206-07: Power Brake Actuation
Specification
Description and Operation
Brake Booster
Diagnosis and Testing
Power Brake System
Removal and Installation
Brake Booster (70.50.17)
Brake Vacuum Pump - 2.7L V6 - TdV6
206-09: Anti-Lock Control - Stability Assist
Specification
Description and Operation
Anti-Lock Control - Stability Assist - VIN Range: M45255->N52047
Anti-Lock Control - Stability Assist - VIN Range: N52048->N99999
Diagnosis and Testing
Anti-Lock Control - Stability Assist - VIN Range: M45255->N52206
Anti-Lock Control - Stability Assist - VIN Range: N52207->N99999
Removal and Installation
Anti-Lock Brake System (ABS) Module (70.60.02)
Brake Master Cylinder Pressure Transducer
Brake Pedal Travel Sensor - VIN Range: M45255->N52206
Front Wheel Speed Sensor (70.60.03)
Hydraulic Control Unit (HCU) (70.60.18) (70.60.19) - VIN Range: M45255->N52206
Hydraulic Control Unit (HCU) (70.60.18) (70.60.19) - VIN Range: N52207->N99999
Rear Wheel Speed Sensor (70.60.04)
Steering Wheel Rotation Sensor (86.56.58)
Yaw Rate Sensor and Accelerometer (86.56.64)
211: Steering System
211-00: Steering System - General Information
Specification
Description and Operation
Steering System
Diagnosis and Testing
Steering System
General Procedures
Power Steering System Bleeding (57.15.02 )
Power Steering System Flushing (57.15.08)
211-02: Power Steering
Specification
Description and Operation
Power Steering
Diagnosis and Testing
Power Steering
Removal and Installation
Power Steering Control Valve Actuator (57.10.32) - Vehicles Built From: 02/2004
Power Steering Control Valve Actuator (57.10.32) - Vehicles Built Up To: 01/2004
Power Steering Fluid Cooler (57.15.11) - V8 4.2L Petrol/V8 S/C 4.2L Petrol/2.5L NA
V6 - AJV6/3.0L NA V6 - AJ27
Power Steering Fluid Cooler (57.15.11) - 2.7L V6 - TdV6
Power Steering Fluid Reservoir (57.15.08)
Power Steering Pump (57.20.14) - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27
Power Steering Pump (57.20.14) - 2.7L V6 - TdV6
Power Steering Pump (57.20.14) - 2.7L V6 - TdV6
Power Steering Pump (57.20.14) - V8 4.2L Petrol/V8 S/C 4.2L Petrol
Steering Gear (57.10.01)
Steering Gear Bushing (57.10.30)
211-03: Steering Linkage
Specification
Description and Operation
Steering Linkage
Diagnosis and Testing
Steering Linkage
Removal and Installation
Steering Gear Boot (57.10.29)
Tie Rod End (57.55.02)
211-04: Steering Column
Specification
Description and Operation
Steering Column
Diagnosis and Testing
Steering Column
Removal and Installation
Ignition Switch Lock Cylinder (57.40.29)
Steering Column (57.40.01)
Steering Wheel (57.60.01)
Disassembly and Assembly
Steering Column
211-05: Steering Column Switches
Description and Operation
Steering Column Switches
Diagnosis and Testing
Steering Column Switches
Removal and Installation
Steering Column Lock Actuator (57.40.41)
Steering Column Multifunction Switch LH (86.65.78)
Steering Column Multifunction Switch RH (86.65.41)
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$37.99
Get your hands on the 2004 Jaguar S-Type Repair Manual, covering all models including X200, X202, X204, and X206. Whether you're a professional mechanic or a DIY enthusiast, these auto repair manuals provide comprehensive instructions and procedures to help you fix your vehicle's problems. The manual contains detailed technical data, diagrams, a complete list of car parts, and images, making it suitable for both novice and experienced car mechanics. It also includes a complete list of accessories to enhance your engine's performance.
This repair manual is not generic; it is vehicle-specific and used by technicians at dealerships to maintain, service, diagnose, and repair vehicles. It offers step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications to facilitate easy vehicle repair. The manual is compatible with Windows Vista 32 and 64, XP, ME, 98, NT, 2000, and Mac, ensuring accessibility for a wide range of users.
It covers a wide range of sections including maintenance, engine, control system, mechanical, fuel service specifications, emission control, intake exhaust cooling, lube, ignition starting charging, auto and manual transmission, drive shaft, differential, axle suspension, brake control, steering, air conditioning, electrical, and much more. The manual is printable, allowing you to print only the necessary pages and diagrams, making it convenient for use in your vehicle or workshop.
Compatible with all versions of Windows and Mac, this repair manual is printable and available in English. It requires Adobe Reader and Win, both of which are available online for free. By having this manual, you can save time and gain in-depth knowledge about repairing different parts of your car. It's a valuable resource that enables you to perform repairs at your convenience, keeping your manual clean and easily accessible on your PC.
With this comprehensive repair manual, you can take charge of maintaining and repairing your vehicle without relying solely on a mechanic. It's a practical and enjoyable way to stay updated and knowledgeable about your car's maintenance and repair needs.
