2005-2009 Ford Territory (SY) TX / STX / Ghia (RWD & AWD) Service & Repair Manual

2006.0 SY FORD TERRITORY General Information Chassis Powertrain Electrical Body and Paint GI CH PT EL Workshop Manual BACK TO FRONT PAGE MAIN INDEX BP SY00006 01/2006 2006.0 SY Territory FORD TERRITORY 2006.0 SY WRM

General Information SECTION TITLE PAGE Service Information General Information .............................................................................................................. 100-00-1 Identification Codes............................................................................................................... 100-01-1 Jacking and Lifting ................................................................................................................ 100-02-1 Noise, Vibration and Harshness ............................................................................................ 100-04-1 BACK TO MAIN INDEX TO MODEL INDEX Group 1 SY00006 01/2006 2006.0 SY Territory FORD TERRITORY 2006.0 SY WRM

100-00-1 100-00-1 SECTION : 100-00 General Information VEHICLE APPLICATION : 2006.0 SY Territory CONTENTS PAGE DESCRIPTION AND OPERATION About this Manual ..................................................................................................................100-00-3 Introduction ..........................................................................................................................100-00-3 Replacement Parts ...............................................................................................................100-00-3 Special Tools ........................................................................................................................100-00-3 Important Safety Instructions ...............................................................................................100-00-3 Warnings, Cautions and Notes in This Manual ....................................................................100-00-3 How to Use This Manual ......................................................................................................100-00-3 Samples ...............................................................................................................................100-00-4 Health and Safety Precautions ..............................................................................................100-00-4 Introduction ..........................................................................................................................100-00-4 Acids and Alkalis ..................................................................................................................100-00-4 Air Bags ................................................................................................................................100-00-4 Air Conditioning Refrigerant .................................................................................................100-00-5 Adhesives and Sealers ........................................................................................................100-00-5 Antifreeze .............................................................................................................................100-00-6 Asbestos ..............................................................................................................................100-00-6 Battery Acids ........................................................................................................................100-00-6 Brake and Clutch Linings and Pads .....................................................................................100-00-6 Brakes Fluids (Polyalkylene Glycols) ...................................................................................100-00-6 Brazing .................................................................................................................................100-00-6 Chemical Materials ...............................................................................................................100-00-6 Chlorofluorocarbons (CFC) ..................................................................................................100-00-7 Clutch Fluids ........................................................................................................................100-00-7 Clutch Linings and Pads ......................................................................................................100-00-7 Corrosion Protection Materials .............................................................................................100-00-7 Cutting ..................................................................................................................................100-00-7 Dewaxing .............................................................................................................................100-00-7 Dusts ....................................................................................................................................100-00-7 Electric Shock ......................................................................................................................100-00-7 Engine Oils ...........................................................................................................................100-00-8 Exhaust Fumes ....................................................................................................................100-00-8 Fibre Insulation .....................................................................................................................100-00-8 Fire .......................................................................................................................................100-00-8 First Aid ................................................................................................................................100-00-8 Fluoro elastomer ..................................................................................................................100-00-8 Foams - Polyurethane ..........................................................................................................100-00-8 Freon ....................................................................................................................................100-00-9 Fuels ....................................................................................................................................100-00-9 Gas Cylinders .......................................................................................................................100-00-9 Gases .................................................................................................................................100-00-10 Gaskets (Fluoro elastomer) ...............................................................................................100-00-10 General Workshop Tools and Equipment ..........................................................................100-00-10 High Pressure Air, Lubrication and Oil Test Equipment ....................................................100-00-10 Halon ..................................................................................................................................100-00-10 Legal Aspects .....................................................................................................................100-00-10 Lubricants and Greases .....................................................................................................100-00-10 Noise ..................................................................................................................................100-00-11 Noise Insulation Materials ..................................................................................................100-00-11 PAGE 1 OF 2 SY00006 01/2006 2006.0 SY Territory BACK TO CHAPTER INDEX TO MODEL INDEX FORD TERRITORY 2006.0 SY WRM

100-00-2 100-00-2 (Continued) O-Rings (Fluoro elastomer) ...............................................................................................100-00-11 Paints .................................................................................................................................100-00-11 Pressurized Equipment ......................................................................................................100-00-11 Solder .................................................................................................................................100-00-11 Solvents .............................................................................................................................100-00-11 Sound Insulation ................................................................................................................100-00-12 Suspended Loads ..............................................................................................................100-00-12 Transmission Brake Bands ................................................................................................100-00-12 Underseal ...........................................................................................................................100-00-12 Viton ...................................................................................................................................100-00-12 Welding ..............................................................................................................................100-00-12 Warning Symbols on Vehicles ...........................................................................................100-00-13 White Spirit .........................................................................................................................100-00-14 Standard Workshop Practices .............................................................................................100-00-14 Vehicle in Workshop ..........................................................................................................100-00-14 Alternative Fuel ..................................................................................................................100-00-14 Alternative Fuel - Do’s .......................................................................................................100-00-15 Alternative Fuel - Do Nots ..................................................................................................100-00-15 Towing the Vehicle .............................................................................................................100-00-15 Connecting a Slave Battery Using Jumper Cables ............................................................100-00-15 Component Cleaning .........................................................................................................100-00-16 Calibration of Essential Measuring Equipment ..................................................................100-00-16 Solvents, Sealers and Adhesives ........................................................................................100-00-16 Introduction ........................................................................................................................100-00-16 General Specifications .......................................................................................................100-00-16 Road/Roller Testing .............................................................................................................100-00-17 Pre-Test Checks ................................................................................................................100-00-17 Starting the Engine ............................................................................................................100-00-17 On Road or Roller Test Check: ..........................................................................................100-00-17 Brake Testing .....................................................................................................................100-00-18 PAGE 2 OF 2 Hazard Flasher Warning Switch ........................................................................................100-00-19 Warning Triangle (South African Vehicles Only) ...............................................................100-00-19 Wheel Changing ................................................................................................................100-00-19 Commercial Towing ........................................................................................................... 100-00-23 Booster (Jump) Starting .....................................................................................................100-00-22 Non - Commercial Towing .................................................................................................100-00-24 Fail Safe Cooling System ...................................................................................................100-00-25 Fuel System Shut-off Switch ..............................................................................................100-00-25 SY00006 01/2006 2006.0 SY Territory BACK TO CHAPTER INDEX TO MODEL INDEX FORD TERRITORY 2006.0 SY WRM

100-00-3 100-00-3 DESCRIPTION AND OPERATION NOTE: Notes are used to provide additional essential About this Manual information required to carry out a complete and satisfactory repair. Introduction As you read through this manual, you will come This manual has been written in a format that is across WARNINGS, CAUTIONS and NOTES. designed to meet the needs of Ford technicians A warning, caution or note is placed at the beginning worldwide. The objective is to use common formats of a series of steps if it applies to multiple steps. If the and include similar content in each manual worldwide. warning, caution or note only applies to one step, it is This manual provides general descriptions for placed at the beginning of the specific step (after the accomplishing service and repair work with tested, step number). effective techniques. Following them will help assure reliability. How to Use This Manual Replacement Parts This manual covers service and repair procedures. This manual is structured into groups and sections, Ford and Motorcraft parts are made to the same with specific system sections collected together under exacting standards as the original factory fitted their relevant group. components. For this reason, it is recommended that only genuine Ford or Motorcraft parts are installed A group covers a specific portion of the vehicle. The during service or repair. manual is divided into five groups, General Information, Chassis, Powertrain, Electrical and Body Special Tools and Paint. The number of the group is the first number of a section number. The Special Tool(s) Table provided at the beginning Pages at the start of the manual list all sections of each procedure shows all special tools required to available. Each section has a contents list detailing carry out a repair. Where possible, illustrations are General Specifications, Description and Operation provided to assist in identifying the special tool and Service Adjustment and Checks. required. If components need to be removed or disassembled Special tools may be ordered from: in sequence, the sequence will be identified Australia numerically in a graphic and the corresponding text SPX AUSTRALIA will be numbered accordingly (refer to ’Samples’). Tel: +61 (03) 9544 6222 All left and right-hand references to the vehicle are taken from a position sitting in the driver seat looking Fax: +61 (03) 9544 5222 forward. All left and right-hand references to the engine are Important Safety Instructions taken from a position at the flywheel looking towards Appropriate service methods and correct repair the front camshaft pulley. procedures are essential for the safe, reliable Where appropriate, instructions will be given for the operation of all motor vehicles as well as the personal use of WDS, diagnostic equipment. safety of the individual carrying out the work. This manual cannot possibly anticipate all such Inspection and Verification variations and provide advice or cautions as to each. Visual Inspection Charts, Symptom Charts and other Anyone who departs from the instructions provided in information charts (such as diagnostic routines), this manual must first establish that he compromises supplement test procedures with technical neither his personal safety nor the vehicle integrity by specifications, or navigate the user to a specific test his choice of methods, tools or parts. procedure. Warnings, Cautions and Notes in This Symptom Chart Manual The symptom chart indicates symptoms, sources and actions to address a condition. WARNING: Warnings are used to indicate that failure to follow a procedure correctly may Pinpoint Tests result in personal injury. For electrical systems, pinpoint test steps are used to identify the source of a concern in a logical, CAUTION: Cautions are used to indicate that step-by-step manner. Pinpoint tests have two failure to follow a procedure correctly may result columns: CONDITIONS and in damage to the vehicle or equipment being DETAILS/RESULTS/ACTIONS. used. TO MODEL INDEX BACK TO CHAPTER INDEX SY00006 01/2006 2006.0 SY Territory FORD TERRITORY 2006.0 SY WRM

100-00-4 100-00-4 DESCRIPTION AND OPERATION (Continued) The CONDITIONS column is used exclusively for them. Precautions necessary to avoid these hazards graphics and icons (with or without captions) and the are identified. DETAILS/RESULTS/ACTIONS column provides The list is not exhaustive and all operations and direction to another test step or specific corrective procedures, and the handling of materials, should be actions. carried out with health and safety in mind. The boxed numbers indicate the order in which the Before using any product the Materials Safety Data described action is to be performed. Sheet supplied by the manufacturer or supplier should be consulted. Component Tests Acids and Alkalis A component test is used when a component is tested in multiple pinpoint tests, or if a procedure is too See also Battery Acids. complicated to be formatted within a single page of For example caustic soda, sulphuric acid. the pinpoint test. Used in batteries and cleaning materials. Graphics Irritant and corrosive to the skin, eyes, nose and throat. Cause burns. Can destroy ordinary protective Test graphics show the measurement or test to be clothing. performed in a test step. Avoid splashes to the skin, eyes and clothing. Wear A representative tester graphic is used for voltmeters suitable protective impervious apron, gloves and and ohmmeters. goggles. Do not breath mists. If multiple measurements are made in a single Make sure access to eye wash bottles, shower and graphic, the test leads are drawn with a solid line until soap are readily available for splashing accidents. the test lead splits to indicate the multiple measurements, at which point dashed lines are used. Display Eye Hazard sign. Breakout box-type testers are represented by a Air Bags double circle test pin. Test pins are labelled with the pin number. See also Fire, Chemical Materials Highly flammable, explosive – observe No Smoking Samples policy. Special Tools and Torque Figures Used as a safety restraint system mounted in the Any requirement for special tools will picture the tool, steering wheel and passenger side of the instrument showing it in use and with its tool number shown. panel and side impact Airbags. Torque settings will be given at the relevant point in The inflator contains a high-energetic propellant the procedure. which, when ignited, produces a VERY HOT GAS (2500°C). The gas generant used in air bags is Sodium Azide. This material is hermetically sealed in the module and is completely consumed during deployment. No attempt should be made to open an air bag inflator as this will lead to the risk of exposure to Sodium Azide. If a gas generator is ruptured, full protective clothing should be worn when dealing with the spillage. After normal deployment, gloves and safety goggles should be worn during the handling process. Deployed air bags should be disposed of in a plastic bag in accordance with local regulations at an approved chemical waste site. Following any direct contact with gas generant. • wash affected areas thoroughly with water. Health and Safety Precautions • seek medical assistance if necessary. Introduction Air Bags - Do’s Many of the procedures associated with vehicle • do store modules in an upright position. maintenance and repair involve physical hazards or • do keep modules dry. other risks to health. This subsection lists, • do carry modules with the cover side pointing alphabetically, some of these hazardous operations away from the body. and the materials and equipment associated with • do place modules with their cover side upwards. TO MODEL INDEX BACK TO CHAPTER INDEX SY00006 01/2006 2006.0 SY Territory FORD TERRITORY 2006.0 SY WRM

100-00-5 100-00-5 DESCRIPTION AND OPERATION (Continued) • do carefully inspect modules for damage. for example disposable paper covering benches; should be dispensed from applicators where possible; • do stand to one side when connecting modules. containers, including secondary containers, should be • do make sure all test equipment is properly labelled appropriately. calibrated and maintained. • do wash hands after handling deployed air bags. Solvent-based Adhesives/Sealers - See Solvents Air Bags - Do Nots • do not store highly flammable material together Follow manufacturers instructions. with modules or gas generators. Water-based Adhesives/Sealers • do not store gas generators at temperatures exceeding 80°C. Those based on polymer emulsions and rubber • do not store modules upside down. latexes may contain small amounts of volatile toxic and harmful chemicals. Skin and eye contact should • do not attempt to open a gas generator housing. be avoided and adequate ventilation provided during • do not expose gas generators to open flame or use. sources of heat. • do not place anything on top of a module cover. Hot Melt Adhesives • do not use damaged modules. In the solid state, they are safe. In the molten state • do not touch a fired module or gas generator for they may cause burns and health hazards may arise at least 10 minutes. from the inhalation of toxic fumes. • do not use any electrical probes on the wiring Use appropriate protective clothing and a circuit. thermostatically controlled heater with a thermal cut-out and adequate extraction. Air Conditioning Refrigerant Resin-based Adhesives/Sealers, for example Epoxide and Formaldehyde Resin-based Highly flammable, combustible – observe No Smoking Mixing should be carried out in well ventilated areas, policy. as harmful or toxic volatile chemicals may be Skin contact may result in frostbite. released. Instructions given by the manufacturer must be Skin contact with uncured resins and hardeners can followed. Avoid naked lights, wear suitable protective result in irritation, dermatitis, and absorption of toxic or gloves and goggles. harmful chemicals through the skin. Splashes can If refrigerant comes into contact with the skin or eyes, damage the eyes. rinse the affected areas with water immediately. Eyes Provide adequate ventilation and avoid skin and eye should also be rinsed with an appropriate irrigation contact. solution and should not be rubbed. SEEK MEDICAL ASSISTANCE IF NECESSARY. Anaerobic, Cyanoacrylate (super-glues) and other Acrylic Adhesives Air Conditioning Refrigerant - Do Nots Many are irritant, sensitizing or harmful to the skin and • do not expose refrigerant bottles to sunlight or respiratory tract. Some are eye irritants. heat. Skin and eye contact should be avoided and the • do not stand refrigerant bottles upright; when manufacturers instructions followed. filling, hold them with the valve downwards. Cyanoacrylate adhesives (super-glues) MUST NOT • do not expose refrigerant bottles to frost. contact the skin or eyes. If skin or eye tissue is • do not drop refrigerant bottles. bonded, cover with a clean moist pad and SEEK • do not vent refrigerant to atmosphere under any IMMEDIATE MEDICAL ATTENTION. Do not attempt circumstance. to pull tissue apart. Use in well ventilated areas as vapours can cause irritation to the nose and eyes. • do not mix refrigerants, for example R12 (Freon) and R134a. For two-pack systems see Resin-based and Isocyanate Adhesives/Sealers. Adhesives and Sealers Isocyanate (Polyurethane) Adhesives/Sealers See also Fire, Chemical Materials See also Resin-based Adhesives Highly flammable, flammable, combustible – observe No Smoking policy. Individuals suffering from asthma or respiratory allergies should not work with or near these materials Generally should be stored in No Smoking areas. as sensitivity reactions can occur. Cleanliness and tidiness in use should be observed, TO MODEL INDEX BACK TO CHAPTER INDEX SY00006 01/2006 2006.0 SY Territory See also Chlorofluorocarbon, Chemical Materials FORD TERRITORY 2006.0 SY WRM

100-00-6 100-00-6 DESCRIPTION AND OPERATION (Continued) Over exposure is irritating to the eyes and respiratory Battery Acids system. Excessive concentrations may produce See also Acids and Alkalis. effects on the nervous system including drowsiness. In extreme cases, loss of consciousness may result. Gases released during charging are explosive. Never Long term exposure to vapour concentrations may use naked flames or allow sparks near charging or result in adverse health effects. recently charged batteries. Prolonged contact with the skin may have a defatting Make sure there is adequate ventilation. effect which may lead to skin irritation and in some cases, dermatitis. Brake and Clutch Linings and Pads Splashes entering the eye will cause discomfort and See Asbestos. possible damage. Any spraying should preferably be carried out in Brakes Fluids (Polyalkylene Glycols) exhaust ventilated booths, removing vapours and See also Fire. spray droplets from the breathing zone. Splashes to the skin and eyes are extremely irritating. Wear appropriate gloves, eye and respiratory Avoid skin and eye contact as far as possible. protection. Inhalation vapour hazards do not arise at ambient temperatures because of the very low vapour Antifreeze pressure. See also Fire, Solvents. Brazing For example isopropanol, ethylene glycol, methanol. Highly flammable, flammable, combustible. See Welding. Used in vehicle coolant systems, brake air pressure Chemical Materials systems, screenwash solutions. Vapours may be given off from coolant antifreeze See also Legal Aspects. (glycol) when heated. Avoid breathing these vapours. Chemical materials such as solvents, sealers, Antifreeze may be absorbed through the skin in toxic adhesives, paints, resin foams, battery acids, or harmful quantities. Antifreeze, if swallowed, can be antifreeze, brake fluids, fuels, oils and grease should fatal and MEDICAL ATTENTION SHOULD BE always be used with caution and stored and handled SOUGHT IMMEDIATELY. with care. They may be toxic, harmful, corrosive, irritant or highly flammable and give rise to hazardous These products must not be used in any cooling or fumes and dusts. industrial water system which is connected or linked to general, food preparation or drinking water The effects of excessive exposure to chemicals may supplies. be immediate or delayed; briefly experienced or permanent; cumulative; superficial; life threatening; or Asbestos may reduce life expectancy. See also Warning Symbols on Vehicles at the end of Chemical Materials - Do’s this subsection. • Do carefully read and observe hazard and Breathing asbestos dust may cause lung damage or, precaution warnings given on material containers in some cases, cancer. (labels) and in any accompanying leaflets, posters Used in brake and clutch linings, transmission brake or other instructions. Material health and safety bands and gaskets. Ford original production and data sheets can be obtained from manufacturers. genuine replacement items for this model are • Do remove chemical materials from the skin and asbestos free. clothing as soon as practicable after soiling. The use of drum cleaning units, vacuum cleaning or Change heavily soiled clothing and have it damp wiping is preferred. cleaned. Asbestos dust waste should be dampened, placed in • Do organise work practices and protective a sealed container and marked for safe disposal. If clothing to avoid soiling of the skin and eyes; any cutting or drilling is attempted on materials breathing vapours, aerosols, dusts or fumes; containing asbestos the item should be dampened inadequate container labelling; fire and explosion and only hand tools or low speed power tools used. hazards. • Do wash before job breaks, before eating, smoking, drinking or using toilet facilities when handling chemical materials. • Do keep work areas clean, uncluttered and free of spills. TO MODEL INDEX BACK TO CHAPTER INDEX SY00006 01/2006 2006.0 SY Territory FORD TERRITORY 2006.0 SY WRM

100-00-7 100-00-7 DESCRIPTION AND OPERATION (Continued) • Do store chemical materials according to national Clutch Fluids and local regulations. See Brake fluids. • Do keep chemical materials out of the reach of children. Clutch Linings and Pads Chemical Materials - Do Nots See Asbestos. • Do not mix chemical materials except under the Corrosion Protection Materials manufacturers instructions; some chemicals can form other toxic or harmful chemicals, give off See also Solvents, Fire. toxic or harmful fumes or become explosive when Highly flammable, flammable – observe No Smoking mixed together. policy. • Do not spray chemical materials, particularly These materials are varied and the manufacturers those based on solvents, in confined spaces, for instructions should be followed. They may contain example when people are inside a vehicle. solvents, resins or petroleum products. Skin and eye • Do not apply heat or flame to chemical materials contact should be avoided. They should only be except under the manufacturers instructions. sprayed in conditions of adequate ventilation and not Some are highly flammable and some may in confined spaces. release toxic or harmful fumes. Cutting • Do not leave containers open. Fumes given off can build up to toxic, harmful or explosive See Welding. concentrations. Some fumes are heavier than air and will accumulate in confined areas such as Dewaxing pits. See Solvents and Fuels (Kerosene). • Do not transfer chemical materials to unlabelled containers. Dusts • Do not clean hands or clothing with chemicals. Powder, dusts or clouds may be irritant, harmful or Chemicals, particularly solvents and fuels, will dry toxic. Avoid breathing dusts from powdery chemical skin and may cause irritation leading to dermatitis materials or those arising from dry abrasion or be absorbed through the skin in toxic or operations. Wear respiratory protection if ventilation is harmful quantities. inadequate. • Do not use emptied containers for other materials Fine dusts of combustible material can present an except when they have been cleaned under explosion hazard. Avoid explosive limits and sources supervised conditions. of ignition. • Do not sniff or smell chemical materials. Brief exposure to high concentrations of fumes can be Electric Shock toxic or harmful. Electric shock can result from the use of faulty Chlorofluorocarbons (CFC) electrical equipment or from the misuse of equipment in good condition. There is concern in the scientific community that Make sure that electrical equipment is maintained in CFCs and Halons are depleting the upper ozone layer good condition and frequently tested. Faulty which filters out harmful ultraviolet radiation. equipment should be labelled and preferably removed Decreased filtration of ultraviolet radiation may result from the work station. in increases in skin cancer, cataracts and immune system suppression in humans, as well as decreased Make sure that flexes, cables, plugs and sockets are productivity of crops and aquatic systems. not frayed, kinked, cut, cracked or otherwise damaged. CFCs are used primarily as refrigerants in vehicle air conditioning systems and as aerosol propellants. Make sure that electrical equipment and flexes do not Halons are used as fire extinguishants. come into contact with water. Ford supports worldwide elimination of CFC usage Make sure that electrical equipment is protected by and it is recommended that Company subsidiaries the correct rated fuse. and affiliates should phase out CFC usage as soon as Never misuse electrical equipment and never use acceptable substitutes are commercially available. equipment which is in any way faulty. The results could be fatal. Make sure that the cables of mobile electrical equipment cannot get trapped and damaged, such as in a vehicle hoist. TO MODEL INDEX BACK TO CHAPTER INDEX SY00006 01/2006 2006.0 SY Territory FORD TERRITORY 2006.0 SY WRM

100-00-8 100-00-8 DESCRIPTION AND OPERATION (Continued) Make sure that the designated electrical workers are First Aid trained in basic First Aid. Apart from meeting any legal requirements it is In cases of electrocution: desirable for someone in the workshop to be trained • switch off the power supply before approaching in First Aid procedures. the victim. Splashes in the eye should be flushed carefully with • if this is not possible push or drag the victim from clean water for at least ten minutes. the source of electricity using dry non-conductive Soiled skin should be washed with soap and water. material. In case of cold burns, from alternative fuels, place • commence resuscitation if trained to do so. affected area in cool to cold water. • SUMMON MEDICAL ASSISTANCE. Individuals affected by inhalation of gases and fumes should be removed to fresh air immediately. If effects Engine Oils persist, consult a doctor. See Lubricants and Grease. If liquids are swallowed inadvertently, consult a doctor giving him the information on the container or label. Exhaust Fumes Do not induce vomiting unless this action is indicated on the label. These contain asphyxiating, harmful and toxic chemicals and particles such as carbon oxides, Fluoro elastomer nitrogen oxides, aldehydes, lead and aromatic hydrocarbons. Engines should be run only under See Viton. conditions of adequate exhaust extraction or general ventilation and not in confined spaces. Foams - Polyurethane See also Fire. Gasoline (petrol) engine Used in sound and noise insulation. Cured foams There may not be adequate warning of odour or of used in seat and trim cushioning. irritation before toxic or harmful effects arise. These Follow manufacturers instructions. may be immediate or delayed. Unreacted components are irritating and may be Diesel engine harmful to the skin and eyes. Wear gloves and goggles. Soot, discomfort and irritation usually give adequate Individuals with chronic respiratory diseases, asthma, warning of hazardous fume concentrations. bronchial medical problems, or histories of allergic diseases should not work in or near uncured Fibre Insulation materials. See also Dusts. The components, vapours or spray mists can cause Used in noise and sound insulation. direct irritation, sensitivity reactions and may be toxic The fibrous nature of surfaces and cut edges can or harmful. cause skin irritation. This is usually a physical and not Vapours and spray mists must not be inhaled. These a chemical effect. materials must be applied with adequate ventilation Precautions should be taken to avoid excessive skin and respiratory protection. Do not remove the contact through careful organization of work practices respirator immediately after spraying, wait until the and the use of gloves. vapour/mists have cleared. Burning of the uncured components and the cured Fire foams can generate toxic and harmful fumes. Smoking, naked flames or the use of electrical See also Welding, Foams, Legal Aspects. equipment during foaming operations and until Many of the materials found on or associated with the vapours/mists have cleared should not be allowed. repair of vehicles are highly flammable. Some give off Any heat cutting of cured foams or partially cured toxic or harmful fumes if burnt. foams should be conducted with extraction ventilation. Observe strict fire safety when storing and handling See also the vehicle Body Repair Manual. flammable materials or solvents, particularly near electrical equipment or welding processes. Make sure, before using electrical or welding equipment, that there is no fire hazard present. Have a suitable fire extinguisher available when using welding or heating equipment. TO MODEL INDEX BACK TO CHAPTER INDEX SY00006 01/2006 2006.0 SY Territory FORD TERRITORY 2006.0 SY WRM

2005-2009 Ford Territory (SY) TX / STX / Ghia (RWD & AWD) Service & Repair Manual

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