2000-2007 Ford Mondeo Service & Repair Manual

Table of Contents Mondeo Wiring Diagrams FOR1–1059c100–00–00p01–03r1–UK FOR1–1059c100–00–00p01–03r1–UK 02/2006 2003.75 Mondeo Group 1 – General Information General Information Table of Contents 100-00-00-1 . . . . . . . . . . . . . . . . Systems Overview 100-00-01-1 . . . . . . . . . . . . . . . Index 100-00-02-1 . . . . . . . . . . . . . . . . . . . . . . . . . Introduction 100-00-03-1 . . . . . . . . . . . . . . . . . . . . Symbols 100-00-04-1 . . . . . . . . . . . . . . . . . . . . . . . Connector Repair Procedures 100-00-05-1 . . . . . . Wiring Harness Overview 100-00-06-1 . . . . . . . . . Group 2 – Chassis Brake System Anti–Lock Control 206-09A-00-1 . . . . . . . . . . . . . . Anti–Lock Control – Traction Control and Stability Assist 206-09C-00-1 . . . . . . . . . . . . . Group 3 – Powertrain Engine Engine Cooling – 1.8L Duratec–SCi (MI4) 303-03A-00-1 . . . . . . . . . Engine Cooling – 1.8/2.0L Duratec–HE (MI4) 303-03B-00-1 . . . . . . Engine Cooling – 2.5L Duratec–VE (VE6) 303-03C-00-1 . . . . . . . . . Engine Cooling – 3.0L Duratec–SE (VE6) 303-03D-00-1 . . . . . . . . . . Engine Cooling – 2.0L Duratorq–DI/TDDi (Puma) Diesel, 90 HP 303-03E-00-1 . . . . . . . . . . . . . . . . . . . . . . . . Engine Cooling – 2.0L Duratorq–TDCi (Puma) Diesel 303-03F-00-1 Engine Cooling – 2.2L Duratorq–TDCi (Puma) Diesel 303-03G-00-1 Engine Cooling – 3.0L Duratec–ST (VE6) 303-03H-00-1 . . . . . . . . . . Fuel Charging and Controls – 1.8L Duratec–SCi (MI4) 303-04A-00-1 . . . . . . . . . Fuel Charging and Controls – 1.8/2.0L Duratec–HE (MI4) 303-04B-00-1 . . . . . . Fuel Charging and Controls – 2.5L Duratec–VE (VE6) 303-04C-00-1 . . . . . . . . . Fuel Charging and Controls – 3.0L Duratec–SE (VE6) 303-04D-00-1 . . . . . . . . . . Fuel Charging and Controls – 2.0L Duratorq–DI/TDDi (Puma) Diesel, 90 HP 303-04E-00-1 . . . . . . . . . . . . . . . . . . . . . . . . Fuel Charging and Controls – 2.0L Duratorq–TDCi (Puma) Diesel 303-04F-00-1 Fuel Charging and Controls – 2.2L Duratorq–TDCi (Puma) Diesel 303-04G-00-1 Fuel Charging and Controls – 3.0L Duratec–ST (VE6) 303-04H-00-1 . . . . . . . . . . Starting System 303-06-00-1 . . . . . . . . . . . . . . . . . Engine Ignition – 1.8L Duratec–SCi (MI4) 303-07A-00-1 . . . . . . . . . Engine Ignition – 1.8/2.0L Duratec–HE (MI4) 303-07B-00-1 . . . . . . Engine Ignition – 2.5L Duratec–VE (VE6) 303-07C-00-1 . . . . . . . . . Engine Ignition – 3.0L Duratec–SE (VE6) 303-07D-00-1 . . . . . . . . . . Glow Plug System – 2.0L Duratorq–DI/TDDi (Puma) Diesel, 90 HP 303-07E-00-1 . . . . . . . . . . . . . . . . . . . . . . . . Glow Plug System – 2.0L Duratorq–TDCi (Puma) Diesel, 2.2L Duratorq–TDCi (Puma) Diesel 303-07F-00-1 Glow Plug System – 2.2L Duratorq–TDCi (Puma) Diesel 303-07G-00-1 Engine Ignition – 3.0L Duratec–ST (VE6) 303-07H-00-1 . . . . . . . . . . Electronic Engine Controls – 1.8L Duratec–SCi (MI4) 303-14A-00-1 . . . . . . . . . Electronic Engine Controls – 1.8/2.0L Duratec–HE (MI4) 303-14B-00-1 . . . . . . Electronic Engine Controls – 2.5L Duratec–VE (VE6) 303-14C-00-1 . . . . . . . . . Electronic Engine Controls – 3.0L Duratec–SE (VE6) 303-14D-00-1 . . . . . . . . . . Electronic Engine Controls – 2.0L Duratorq–DI/TDDi (Puma) Diesel, 90 HP 303-14E-00-1 . . . . . . . . . . . . . . . . . . . . . . . . Electronic Engine Controls – 2.0L Duratorq–TDCi (Puma) Diesel 303-14F-00-1 Electronic Engine Controls – 2.2L Duratorq–TDCi (Puma) Diesel 303-14G-00-1 Electronic Engine Controls – 3.0L Duratec–ST (VE6) 303-14H-00-1 . . . . . . . . . .

FOR1–1059c100–00–00p01–03r1–UK Table of Contents 100-00-00 100-00-00 -2 FOR1–1059c100–00–00p01–03r1–UK 02/2006 2003.75 Mondeo Automatic Transmission Automatic Transmission – 4–speed automatic transmission (CD4E) 307-01A-00-1 . . . . . . . . . . . . . . . . . . . . . . . Automatic Transmission – 5–speed automatic transmission (5F31J) 307-01B-00-1 . . . . . . . . . . . . . . . . . . . . . . . Fuel System Vehicle Speed Control 310-03-00-1 . . . . . . . . . . . . Group 4 – Electrical Climate Control System Auxiliary Heating 412-02B-00-1 . . . . . . . . . . . . . . Air Conditioning 412-03-00-1 . . . . . . . . . . . . . . . . Instrumentation and Warning Systems Instrument Cluster and Panel Illumination 413-00-00-1 . . . . . . . . . . . . . . . Instrument Cluster 413-01-00-1 . . . . . . . . . . . . . . . Horn 413-06-00-1 . . . . . . . . . . . . . . . . . . . . . . . . . . Clock 413-07-00-1 . . . . . . . . . . . . . . . . . . . . . . . . . Warning Devices 413-09-00-1 . . . . . . . . . . . . . . . . Parking Aid – Valeo 413-13A-00-1 . . . . . . . . . . . . . Parking Aid – Bosch 413-13B-00-1 . . . . . . . . . . . . Battery and Charging System Generator and Regulator – 1.8L Duratec–SCi (MI4) 414-02A-00-1 . . . . . . . . . Generator and Regulator – 1.8/2.0L Duratec–HE (MI4) 414-02B-00-1 . . . . . . Generator and Regulator – 2.5L Duratec–VE (VE6) 414-02C-00-1 . . . . . . . . . Generator and Regulator – 3.0L Duratec–SE (VE6) 414-02D-00-1 . . . . . . . . . . Generator and Regulator – 2.0L Duratorq–DI/TDDi (Puma) Diesel, 90 HP 414-02E-00-1 . . . . . . . . . . . . . . . . . . . . . . . . Generator and Regulator – 2.0L Duratorq–TDCi (Puma) Diesel 414-02F-00-1 Generator and Regulator – 2.2L Duratorq–TDCi (Puma) Diesel 414-02G-00-1 Generator and Regulator – 3.0L Duratec–ST (VE6) 414-02H-00-1 . . . . . . . . . . Audio Systems Audio Unit 415-01-00-1 . . . . . . . . . . . . . . . . . . . . . Speakers 415-03-00-1 . . . . . . . . . . . . . . . . . . . . . . . Video System 415-07-00-1 . . . . . . . . . . . . . . . . . . . Lighting Systems Exterior Lighting – Headlamps 417-01-00-1 . . . . . Exterior Lighting – Autolamps 417-01-00-10 . . . . Exterior Lighting – Headlamp Leveling 417-01-00-11 . . . . . . . . . . . . . Exterior Lighting – Turn Signal and Hazard Flasher Lamps 417-01-00-13 . . . . . . . . . . . Exterior Lighting – Parking Lamps 417-01-00-19 . Exterior Lighting – Stop Lamps 417-01-00-27 . . . Exterior Lighting – Licence plate lamps 417-01-00-35 . . . . . . . . . . . . . Exterior Lighting – Reversing Lamps 417-01-00-36 Exterior Lighting – Fog lamps 417-01-00-44 . . . . . Exterior Lighting – Trailer socket 417–01–00–50 . Interior Lighting 417-02-00-1 . . . . . . . . . . . . . . . . . Daytime Running Lamps 417-04-00-1 . . . . . . . . . . Electrical Distribution Module Communications Network, Diagnostic 418-00B-00-1 . . . . . . . . . . . . . . . . . . . . Electronic Feature Group Anti–Theft – Active 419-01A-00-1 . . . . . . . . . . . . . Anti–Theft – Passive 419-01B-00-1 . . . . . . . . . . . . Vehicle Route Guidance/Navigation – Travel Pilot 419-07A-00-1 . . . . . . . . . . . . . . . . . . . Vehicle Route Guidance/Navigation – DVD navigation system with touch screen 419-07B-00-1 . . . . . . . . . . . . . . . . . . . Cellular Phone – without external CD changer and video system 419-08A-00-1 . . . . . Cellular Phone – Bluetooth voice control 419-08B-00-1 . . . . . . . . . . Multifunction Electronic Control Modules 419-10-00-1 . . . . . . . . . . . . . . . . Group 5 – Body and Paint Body Rear View Mirrors 501-09-00-1 . . . . . . . . . . . . . . . Seating 501-10-00-1 . . . . . . . . . . . . . . . . . . . . . . . . Glass, Frames and Mechanisms 501-11-00-1 . . . . . Instrument Panel and Console 501-12-00-1 . . . . . . Handles, Locks, Latches and Entry Systems 501-14-00-1 . . . . . . . . . . . . . . . . . .

FOR1–1059c100–00–00p01–03r1–UK Index 100-00-02 100-00-02 -3 02/2006 2003.75 Mondeo Wipers and Washers 501-16-00-1 . . . . . . . . . . . . . . Roof Opening Panel 501-17-00-1 . . . . . . . . . . . . . . Occupant Restraints – Active 501-20A-00-1 . . . . . Occupant Restraints – Passive 501-20B-00-1 . . . . . Group 7 – General Wiring Information Fuse and Relay Information 700-01-00-1 . . . . . . . . Power Distribution 700-02-00-1 . . . . . . . . . . . . . . . Fuse Details 700-03-00-1 . . . . . . . . . . . . . . . . . . . . Ground Distribution 700-04-00-1 . . . . . . . . . . . . . . Component Location Charts 700-05-00-1 . . . . . . . Component Location Views 700-06-00-1 . . . . . . . Connector Views 700-07-00-1 . . . . . . . . . . . . . . . .

Systems Overview 100-00-01-1 2003.75 Mondeo 03/2004 Handles, Locks, Latches and Entry Sys- tems 501–14–00 Wipers and Washers 501–16–00 Glass, Frames and Mechan- isms 501–11–00 Occupant Restraints – Ac- tive 501–20A–00 Occupant Restraints – Pass- ive 501–20B–00 Anti–Lock Control 206–09A–00 Generator and Regulator 414–02A–00 414–02B–00 414–02C–00 414–02D–00 414–02E–00 414–02F–00 414–02G–00 414–02H–00 Exterior Lighting – Head- lamps 417–01–00–1 Daytime Running Lamps 417–04–00 Exterior Lighting – Turn Signal and Hazard Flasher Lamps 417–01–00–13 Fuel Charging and Controls 303–04A–00 303–04B–00 303–04C–00 303–04D–00 303–04E–00 303–04F–00 303–04G–00 303–04H–00 Starting System 303–06–00 Vehicle Speed Control 310–03–00 Cellular Phone – without external CD changer and video system 419–08A–00 Horn 413–06–00 Instrument Cluster 413–01–00 Instrument Cluster and Panel Il- lumination 413–00–00 Rear View Mirrors 501–09–00 Interior Lighting 417–02–00 Roof Opening Panel 501–17–00 Seating 501–10–00 Exterior Lighting – Licence plate lamps 417–01–00–31 Anti–Theft – Passive 419–01B–00 Clock/Timekeeping 413–07–01 Air Conditioning 412–03–00 Audio Unit 415–01–00 Warning Devices 413–09–00 Exterior Lighting – Park- ing Lamps 417–01–00–19 Exterior Lighting – Fog lamps 417–01–00–36 Exterior Lighting – Head- lamp levelling 417–01–00–11 Anti–Lock Control – Traction Control and Stability Assist 206–09C–00 Automatic Transmission – 4–speed automatic transmission (CD4E) 307–01A–00 Speakers 415–03–00 Anti–Theft – Active 419–01A–00 Vehicle Route Guidance/Naviga- tion – Travel Pilot 419–07A–00 Vehicle Route Guidance/Naviga- tion – DVD navigation system with touch screen 419–07B–00 Parking Aid – Valeo 413–13A–00 Auxiliary Heating 412–02B–00 Video System 415–07–00 Exterior Lighting – Revers- ing Lamps 417–01–00–32 Exterior Lighting – Stop Lamps 417–01–00–27 Multifunction Electronic Control Mod- ules 419–10–00 Module Communications Network, Diagnostic 418–00B–00 Automatic Transmission – 5–speed automatic transmission (5F31J) 307–01B–00 Exterior Lighting – Auto- lamps 417–04–00–10 Instrument Panel and Console 501–12–00 Cellular Phone – Bluetooth voice control 419–08B–00 Parking Aid – Bosch 413–13B–00 Engine Cooling 303–03A–00 303–03B–00 303–03C–00 303–03D–00 303–03E–00 303–03F–00 303–03G–00 303–03H–00 Electronic Engine Controls 303–14A–00 303–14B–00 303–14C–00 303–14D–00 303–14E–00 303–14F–00 303–14G–00 303–14H–00 Engine Ignition 303–07A–00 303–07B–00 303–07C–00 303–07D–00 303–03H–00 Glow Plug System 303–07E–00 303–07F–00 303–07G–00

Index FOR1–1075c100–00–02p01–42r1–UK 100-00-02 100-00-02 -1 02/2006 2003.75 Mondeo A/C compressor clutch diode, V7 303–14A–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch diode, V7 303–14B–00–17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch diode, V7 303–14C–00–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch diode, V7 303–14D–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch diode, V7 303–14H–00–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch diode, V7 412–03–00–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch diode, V7 412–03–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch diode, V7 412–03–00–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch diode, V7 412–03–00–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch diode, V7 412–03–00–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch diode, V7 412–03–00–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch solenoid, Y31 303–14A–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch solenoid, Y31 303–14B–00–17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch solenoid, Y31 303–14C–00–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch solenoid, Y31 303–14H–00–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch solenoid, Y31 412–03–00–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch solenoid, Y31 412–03–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch solenoid, Y31 412–03–00–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch solenoid, Y31 412–03–00–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch solenoid, Y31 412–03–00–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C compressor clutch solenoid, Y31 412–03–00–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 303–14A–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 303–14B–00–17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 303–14C–00–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 303–14D–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 303–14E–00–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 303–14F–00–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 303–14G–00–4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 303–14H–00–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 412–03–00–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 412–03–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 412–03–00–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 412–03–00–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 412–03–00–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C high–pressure switch, N126 412–03–00–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 303–14A–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 303–14B–00–17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 303–14C–00–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 303–14D–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 303–14E–00–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 303–14F–00–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 303–14G–00–4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 303–14H–00–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 412–03–00–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 412–03–00–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 412–03–00–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 412–03–00–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 412–03–00–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/C low–pressure switch, N246 412–03–00–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2000-2007 Ford Mondeo Service & Repair Manual

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