2010 Ford Escape Service & Repair Manual

SECTION 412-01: Climate Control 2010 Escape, Mariner, Escape Hybrid, Mariner Hybrid Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 07/27/2009 Evaporator Inlet Line - Hybrid Material Item Specification Motorcraft® Electric A/C Compressor Oil YN-32 - Item Part Number Description 1 W707137 Evaporator inlet line bracket nut 2 W520413 Receiver/drier outlet fitting nut 3 W520413 Evaporator outlet line fitting nut 4 - Low charge protection switch electrical connector (part of 14290) 5 W520413 Thermostatic Expansion Valve (TXV) fitting nut 6 W707137 Receiver/drier nut (2 required) 7 19835 Evaporator inlet line 8 19B596 O-ring seal and gasket seal kit 9 19B596 O-ring seal and gasket seal kit 10 19B596 TXV fitting gasket seal (2 pieces from kit required) Removal and Installation NOTICE: Motorcraft® Electric Compressor Oil only must be used as a refrigerant system lubricant for hybrid vehicles. Addition of any oil other than Motorcraft® Electric Compressor Oil to the hybrid vehicle refrigerant system will damage the electric Air Conditioning (A/C) compressor and contaminate the refrigerant system. Refer to the Refrigerant Oil Adding procedure in Section 412-00A . Recover the refrigerant. For additional information, refer to Section 412-00A . 1. 2010 Escape, Mariner, Escape Hybrid, Mariner Hybrid Workshop Manual Evaporator Inlet Line - Hybrid 4107

Remove the evaporator inlet line bracket nut. To install, tighten to 7 Nm (62 lb-in). • 2. Remove the receiver/drier outlet fitting nut and disconnect the fitting. Discard the O-ring seal and gasket seal. • To install, tighten to 15 Nm (133 lb-in). • 3. Remove the evaporator outlet line fitting nut and disconnect the fitting. Discard the O-ring seal and gasket seal. • To install, tighten to 15 Nm (133 lb-in). • 4. Disconnect the low charge protection switch electrical connector. 5. Remove the Thermostatic Expansion Valve (TXV) fitting nut and disconnect the fitting. Discard the gasket seals. • To install, tighten to 15 Nm (133 lb-in). • 6. Remove the 2 receiver/drier nuts. To install, tighten to 7 Nm (62 lb-in). • 7. Remove the evaporator inlet line. 8. NOTICE: Motorcraft® Electric Compressor Oil only must be used as a refrigerant system lubricant for hybrid vehicles. Addition of any oil other than Motorcraft® Electric Compressor Oil to the hybrid vehicle refrigerant system will damage the electric Air Conditioning (A/C) compressor and contaminate the refrigerant system. Refer to the Refrigerant Oil Adding procedure in Section 412-00A . To install, reverse the removal procedure. Install new gasket seals and O-ring seals. • Add the correct amount of clean electric A/C compressor oil to the refrigerant system. For additional information, refer to the Refrigerant Oil Adding procedure in Section 412-00A . • 9. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412-00A . 10. 2010 Escape, Mariner, Escape Hybrid, Mariner Hybrid Workshop Manual Evaporator Inlet Line - Hybrid 4108

2010 Escape, Mariner, Escape Hybrid, Mariner Hybrid Workshop Manual Evaporator Inlet Line - Hybrid 4109

SECTION 412-01: Climate Control 2010 Escape, Mariner, Escape Hybrid, Mariner Hybrid Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 07/27/2009 Evaporator Outlet Line - 2.5L, 3.0L (4V) Material Item Specification Motorcraft® PAG Refrigerant Compressor Oil YN-12-D WSH-M1C231-B Item Part Number Description 1 W520413 A/C compressor suction fitting nut 2 W520413 Thermostatic Expansion Valve (TXV) fitting nut 3 19867 Evaporator outlet line 4 19B596 O-ring seal and gasket seal kit 5 19B596 TXV fitting gasket seal kit (2 pieces from kit required) Removal and Installation With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 . 1. Recover the refrigerant. For additional information, refer to Section 412-00A . 2. Remove the RH lower engine splash shield. 3. 2010 Escape, Mariner, Escape Hybrid, Mariner Hybrid Workshop Manual Evaporator Outlet Line - 2.5L, 3.0L (4V) 4110

Remove the A/C compressor suction fitting nut and disconnect the fitting. Discard the O-ring seal and gasket seal. • To install, tighten to 15 Nm (133 lb-in). • 4. Detach the wire harness clip from the evaporator outlet line. 5. Remove the Thermostatic Expansion Valve (TXV) fitting nut and disconnect the fitting. Discard the gasket seals. • To install, tighten to 15 Nm (133 lb-in). • 6. Detach the evaporator outlet line from the receiver/drier bracket. 7. Remove the evaporator outlet line. 8. To install, reverse the removal procedure. Install new gasket seals and a new O-ring seal. • Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to Section 412-00A . • 9. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section 412-00A . 10. 2010 Escape, Mariner, Escape Hybrid, Mariner Hybrid Workshop Manual Evaporator Outlet Line - 2.5L, 3.0L (4V) 4111

2010 Ford Escape Service & Repair Manual

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