2000-2004 Audi A6 (C5) OEM Service & Repair Manual
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. Workshop Manual Audi A2 2001 ➤ , Audi A3 1997 ➤ , Audi A3 2004 ➤ , Audi A3 Cabriolet 2008 ➤ , Audi A4 1995 ➤ , Audi A4 2001 ➤ , Audi A4 Cabriolet 2003 ➤ , Audi A6 1998 ➤ , Audi A6 2005 ➤ , Audi A8 1994 ➤ , Audi A8 2003 ➤ , Audi TT 1999 ➤ Fitting instructions: retrofitting key-operated switch to deactivate airbag on front passenger side Edition 08.2008 Service Service Department. Technical Information
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. 69 – Passenger protection 1 Overview of retrofitting options Model Vehicle no. Retrofitting possible yes no Audi A2 2001 ▸ 8Z Deactivation/activation of airbag on front passenger side ⇒ page 8 Audi A3 1997 ▸ from week 27/1999 on‐ wards 8L ⇒ page 9 Audi A3 2004 ▸ 8P ⇒ page 14 Audi A3 Sportback 8P ⇒ page 14 Audi A3 Cabriolet 8P ⇒ page 14 Audi A4 1995 ▸ from chassis no.: 8DXA 200 001 8D ⇒ page 24 Audi A4 2001 ▸ up to week 35/2004 8E ⇒ page 29 Audi S4 8E ⇒ page 29 Audi A4 2001 ▸ from week 36/2004 on‐ wards 8E ⇒ page 39 Audi S4 8E ⇒ page 39 Audi A4 Cabriolet 2003 ▸ 8H ⇒ page 57 Audi S4 Cabriolet ▸ up to week 35/2004 QB ⇒ page 29 Audi S4 Cabriolet ▸ from week 36/2004 onwards QB ⇒ page 39 Audi A6 1998 ▸ from week 36/1998 on‐ wards 4B ⇒ page 58 Audi A6 with V8 engine 4B ⇒ page 58 Audi Allroad 4B ⇒ page 58 Audi Allroad with V8 engine 4B ⇒ page 58 Audi S6 4B ⇒ page 58 Audi RS 6 4B ⇒ page 58 Audi A6 2005 ▸ 4F ⇒ page 64 Audi A8 1994 ▸ from approx. week 41/1998 onwards 4D ⇒ page 73 Audi A8 2003 ▸ 4E ⇒ page 79 Audi TT 1999 ▸ (Coupé/Roadster) 8N ⇒ page 85 Audi A2 2001 ➤ , Audi A3 1997 ➤ , Audi A3 2004 ➤ , Audi A3 Cabriolet 20 ... Fitting instructions: retrofitting key-operated switch to deactivate airbag on front passenger side - Edition 08.2008 1. Overview of retrofitting options 1
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. 2 Notes and overview of components 2.1 General information WARNING When retrofitting key-operated switch to deactivate airbag on front passenger side -E224- and warning lamp for airbag de‐ activated on front passenger side -K145- , observe safety precautions for working on airbags ⇒ General body repairs, interior; Rep. Gr. 69 . WARNING Before handling the airbag units (e.g. unplugging the electrical connector) the mechanic must discharge static electricity by briefly touching the door striker plate, or similar. ♦ It should be noted that retrofitting the key-operated switch to deactivate airbag on front passenger side -E224- is not pos‐ sible/necessary for all vehicle models ⇒ page 1 . ♦ After retrofitting key-operated switch to deactivate airbag on front passenger side -E224- , airbag control unit -J234- must be re-coded ⇒ page 86 . On Audi A6 2005 ▸, airbag control unit -J234- must be adapted ⇒ page 87 . ♦ A functional test must be performed after retrofitting the key- operated switch to deactivate airbag on front passenger side -E224- and the warning lamp for airbag deactivated on front passenger side -K145- . Deactivate the airbag (front passen‐ ger side); warning lamp for airbag deactivated on front pas‐ senger side -K145- must light constantly.Then activate the airbag (front passenger side); warning lamp for airbag deacti‐ vated on front passenger side -K145- must go out. ♦ After retrofitting the key-operated switch to deactivate airbag on front passenger side -E224- and the warning lamp for air‐ bag deactivated on front passenger side -K145- , interrogate and erase the fault memories of all control units. To do so, use a suitable vehicle diagnostic, testing and information system, e.g. vehicle diagnostic, testing and information system -VAS 5051B- . ♦ After airbag or belt tensioner has been triggered, it is only possible to retrofit the key-operated switch to deactivate air‐ bag on front passenger side -E224- after the airbag control unit -J234- has been renewed. Audi A2 2001 ➤ , Audi A3 1997 ➤ , Audi A3 2004 ➤ , Audi A3 Cabriolet 20 ... Fitting instructions: retrofitting key-operated switch to deactivate airbag on front passenger side - Edition 08.2008 2 Rep. Gr.69 - Passenger protection
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. 2.2 Overview of components 2.2.1 Notes on overview of components Note ♦ Only the first 6 positions in the part number are given in the list of “Components required”. The other positions are marked “XXX”. No information on component and/or colour versions is given. ♦ The full part number can be found in the ⇒ Electronic parts catalogue “ETKA” . Attention is to be paid to the information contained in the part numbers relating to component and/or colour versions, e.g. indices or the combination of indices and numbers. ♦ Refer to the ⇒ Electronic parts catalogue “ETKA” to check that the part numbers given are for components suitable for instal‐ lation in the vehicle. ♦ Note that the warning lamp for airbag deactivated on front passenger side -K145- is also referred to as “PASSENGER AIRBAG OFF” lamp. ♦ Most of the components required have two different designa‐ tions in the following list: Designation without brackets ⇒ Electronic parts catalogue “ETKA” . Designation with brackets ⇒ Current flow diagrams, Electrical fault finding and Fitting locations 2.2.2 Audi A3 1997 ▸ from week 27/1999 on‐ wards Notes on overview of components ⇒ page 3 Components required ♦ 4B0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 107 857 XXX Lock cylinder without key ♦ 8L0 947 XXX Interior and reading light for vehicles with front passenger's airbag deactivation option ( front interior light - W1- with warning lamp for airbag deactivated on front pas‐ senger side -K145- ) ♦ 8L1 857 XXX Glove box (passenger side) for vehicles with front passenger's airbag deactivation option 2.2.3 Audi A3 2004 ▸ (including Audi A3 Sportback) Notes on overview of components ⇒ page 3 Components required ♦ 4B0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) Audi A2 2001 ➤ , Audi A3 1997 ➤ , Audi A3 2004 ➤ , Audi A3 Cabriolet 20 ... Fitting instructions: retrofitting key-operated switch to deactivate airbag on front passenger side - Edition 08.2008 2. Notes and overview of components 3
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. ♦ 5P0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 8E0 947 XXX Interior and reading light for vehicles with front passenger's airbag deactivation option ( front interior light - W1- with warning lamp for airbag deactivated on front pas‐ senger side -K145- ) ♦ 8P0 919 XXX Airbag warning lamp ( warning lamp for airbag deactivated on front passenger side -K145- ) ♦ 8P0 919 XXX Airbag warning lamp for vehicles with double DIN radio cut-out 182 x 112 mm ( warning lamp for airbag de‐ activated on front passenger side -K145- ) ♦ 8P0 971 XXX Wiring harness for glove box light 2.2.4 Audi A4 1995 ▸ from chassis no. 8DXA 200 001 onwards Notes on overview of components ⇒ page 3 Components required ♦ 4B0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 107 857 XXX Lock cylinder without key ♦ 8D1 857 XXX Cover only for: key-operated switch for deacti‐ vating airbag on front passenger side (left-hand-drive vehi‐ cles) ♦ 8D0 947 XXX Interior and reading light for vehicles with front passenger's airbag deactivation option ( front interior light - W1- with warning lamp for airbag deactivated on front pas‐ senger side -K145- ) 2.2.5 Audi A4 2001 ▸ up to week 35/2004 (in‐ cluding Audi S4) Notes on overview of components ⇒ page 3 Components required ♦ 8E0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 4B0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 5P0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 107 857 XXX Lock cylinder without key ♦ 8E0 947 XXX Interior and reading light for vehicles with front passenger's airbag deactivation option ( front interior light - W1- with warning lamp for airbag deactivated on front pas‐ senger side -K145- ) ♦ 8E1 919 XXX Airbag warning lamp ( warning lamp for airbag deactivated on front passenger side -K145- ), left-hand-drive vehicles ♦ 8E2 919 XXX Airbag warning lamp ( warning lamp for airbag deactivated on front passenger side -K145- ), right-hand-drive vehicles Audi A2 2001 ➤ , Audi A3 1997 ➤ , Audi A3 2004 ➤ , Audi A3 Cabriolet 20 ... Fitting instructions: retrofitting key-operated switch to deactivate airbag on front passenger side - Edition 08.2008 4 Rep. Gr.69 - Passenger protection
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. ♦ 8E0 971 XXX Wiring harness for glove box light ♦ 8E1 970 XXX Wiring harness (between airbag control unit - J234- and warning lamp for airbag deactivated on front pas‐ senger side -K145- ) 2.2.6 Audi A4 2001 ▸ from week 36/2004 on‐ wards (including Audi S4) Notes on overview of components ⇒ page 3 Components required ♦ 5P0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 8E1 919 XXX Airbag warning lamp ( warning lamp for airbag deactivated on front passenger side -K145- ), left-hand-drive vehicles ♦ 8E2 919 XXX Airbag warning lamp ( warning lamp for airbag deactivated on front passenger side -K145- ), right-hand-drive vehicles ♦ 8E0 971 XXX Wiring harness for glove box light ♦ 8E1 970 XXX Wiring harness (from airbag control unit -J234- to warning lamp for airbag deactivated on front passenger side -K145- and connector of supply lead/wiring harness for glove box) 2.2.7 Audi A6 1998 ▸ from week 36/1998 on‐ wards (including Audi Allroad, except vehicles with V8 engine) WARNING There is no provision for retrofitting the key-operated switch to deactivate airbag on front passenger side -E224- on vehicles with V8 engine (Audi A6, Audi Allroad, Audi S6 and Audi RS 6). Notes on overview of components ⇒ page 3 Components required ♦ 4B0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 8E0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 4B0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 107 857 XXX Lock cylinder without key for vehicles with front passenger's airbag deactivation option ♦ 4B1 857 XXX Cover (left-hand-drive vehicles) ♦ 4B2 857 XXX Cover (right-hand-drive vehicles) ♦ N 904 997 02 Oval head bolt with double thread 3x10 (2x) ♦ 4B0 947 XXX Interior light for vehicles with front passenger's airbag deactivation option ( front interior light -W1- with warn‐ Audi A2 2001 ➤ , Audi A3 1997 ➤ , Audi A3 2004 ➤ , Audi A3 Cabriolet 20 ... Fitting instructions: retrofitting key-operated switch to deactivate airbag on front passenger side - Edition 08.2008 2. Notes and overview of components 5
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. ing lamp for airbag deactivated on front passenger side - K145- ) ♦ 4B1 971 XXX Wiring harness for glove box light 2.2.8 Audi A6 2005 ▸ Notes on overview of components ⇒ page 3 Components required ♦ 1K0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 4F1 857 XXX Mounting for vehicles with front passenger's air‐ bag deactivation option (left-hand-drive vehicles) ♦ 4F2 857 XXX Mounting for key-operated switch to deactivate airbag on front passenger side (right-hand-drive vehicles) ♦ N 909 365 01 Torx socket self-tapping screw 3x12 (2x) ♦ 4F0 919 XXX Airbag warning lamp ( warning lamp for airbag deactivated on front passenger side -K145- ) ♦ 4F1 820 XXX Fresh-air vent (centre), left-hand-drive vehicles ♦ 4F2 820 XXX Fresh-air vent (centre), right-hand-drive vehicles ♦ 4F0 971 XXX Wiring harness for glove box light 2.2.9 Audi A8 1994 ▸, gradual introduction from approx. week 41/1998 onwards (with front and side or front and curtain airbag) Notes on overview of components ⇒ page 3 Components required ♦ 4D0 919 XXX Key-operated switch for deactivation of front passenger's airbag ( key-operated switch to deactivate airbag on front passenger side -E224- ) ♦ 107 857 XXX Lock cylinder without key for vehicles with front passenger's airbag deactivation option ♦ 4D1 857 XXX Trim for key-operated switch to deactivate air‐ bag on front passenger side (left-hand-drive vehicles) ♦ 4D2 857 XXX Trim for key-operated switch to deactivate air‐ bag on front passenger side (right-hand-drive vehicles) ♦ 4B0 947 XXX Interior light for vehicles with front passenger's airbag deactivation option ( front interior light -W1- with warn‐ ing lamp for airbag deactivated on front passenger side - K145- ) ♦ 4D0 971 XXX Wiring harness for glove box light ♦ 4D0 857 XXX Cover for vehicles with front passenger's airbag deactivation option (hinge trim) ♦ 4D1 857 XXX Cover for vehicles with front passenger's airbag deactivation option (cable duct cover), left-hand-drive vehicles ♦ 4D0 857 XXX Cover for vehicles with front passenger's airbag deactivation option (cable duct cover), right-hand-drive vehi‐ cles ♦ N 903 474 02 Oval head self-tapping screw 4x12 (2x) Audi A2 2001 ➤ , Audi A3 1997 ➤ , Audi A3 2004 ➤ , Audi A3 Cabriolet 20 ... Fitting instructions: retrofitting key-operated switch to deactivate airbag on front passenger side - Edition 08.2008 6 Rep. Gr.69 - Passenger protection
2000-2004 Audi A6 (C5) OEM Service & Repair Manual
This OEM service and repair manual for the 2000-2004 Audi A6 (C5) offers comprehensive technical guidance for maintaining and repairing these luxury sedans. Covering all essential systems, the manual includes detailed troubleshooting steps, maintenance schedules, torque specifications, and precise repair procedures used by dealership technicians.
Designed for both DIY users and professional mechanics, the manual provides wiring diagrams, diagnostic instructions, and factory specifications tailored to the Audi A6 (C5) models produced between 2000 and 2004. Whether you're working on the engine, transmission, suspension, or electrical systems, this guide delivers the exact information needed for accurate servicing.
Available in a convenient digital format, the manual is easy to access on computers or mobile devices, making it ideal for use in the garage or on-site. With this OEM repair manual, you’ll have the technical details required to keep your Audi A6 performing at its best.
Printable: Yes Language: English Compatibility: Pretty much any electronic device, incl. PC & Mac computers, Android and Apple smartphones & tablet, etc. Requirements: Adobe Reader (free)
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2000-2004 Audi A6 (C5) OEM Service & Repair Manual