KUBOTA LA181 LA211 COMPACT FRONT END Loader Workshop Service Manual

TO THE READER This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism, service and maintenance of KUBOTA Front Loader LA181 and LA211. It is divided into two parts, “Mechanism” and “Servicing”. ■ Mechanism Information on the construction and function are include. This part should be understood before proceeding with troubleshooting, disassembling and servicing. ■ Servicing Under the heading “General” section comes general precautions, check and maintenance and special tools. Other section, there are troubleshooting, servicing specification lists, checking and adjusting, disassembling and assembling, and servicing which cover procedures, precautions, factory specifications and allowable limits. All information, illustrations and specifications contained in this manual are based on the latest production information available at the time of publication. The right is reserved to make changes in all information at any time without notice. November 2002 © KUBOTA Corporation 2002

1 SAFETY INSTRUCTIONS LA181 · LA211, WSM BEFORE SERVICING AND REPAIRING • Read all instructions and safety instructions in this manual and on your machine safety decals. • Clean the work area and machine. • Park the machine on a firm and level ground, and set the parking brake. • Lower the implement to the ground. • Stop the engine, and remove the key. • Disconnect the battery negative cable. • Hang a “DO NOT OPERATE” tag in operator station. SAFETY FIRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit. DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. ■ IMPORTANT : Indicates that equipment or property damage could result if instructions are not followed. ■ NOTE : Gives helpful information.

2 LA181 · LA211, WSM SAFETY INSTRUCTIONS SAFETY STARTING • Do not start the engine by shorting across starter terminals or bypassing the safety start switch. • Do not alter or remove any part of machine safety system. • Before starting the engine, make sure that all shift levers are in neutral positions or in disengaged positions. • Never start the engine while standing on ground. Start the engine only from operator’s seat. SAFETY WORKING • Do not work on the machine while under the influence of alcohol, medication, or other substances or while fatigued. • Wear close fitting clothing and safety equipment appropriate to the job. • Use tools appropriate to the work. Makeshift tools, parts, and procedures are not recommended. • When servicing is performed together by two or more persons, take care to perform all work safely. • Do not work under the machine that is supported solely by a jack. Always support the machine by safety stands. • Do not touch the rotating or hot parts while the engine is running. • Never remove the radiator cap while the engine is running, or immediately after stopping. Otherwise, hot water will spout out from radiator. Only remove radiator cap when cool enough to touch with bare hands. Slowly loosen the cap to first stop to relieve pressure before removing completely. • Escaping fluid (fuel or hydraulic oil) under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic or fuel lines. Tighten all connections before applying pressure. AVOID FIRES • Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in your working area. • To avoid sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last. • Battery gas can explode. Keep sparks and open flame away from the top of battery, especially when charging the battery. • Mark sure that no fuel has been spilled on the engine.

3 SAFETY INSTRUCTIONS LA181 · LA211, WSM VENTILATE WORK AREA • If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in a closed area. The exhaust gas contains poisonous carbon monoxide. PREVENT ACID BURNS • Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, clothing and cause blindness if splashed into eyes. Keep electrolyte away from eyes, hands and clothing. If you spill electrolyte on yourself, flush with water, and get medical attention immediately. DISPOSE OF FLUIDS PROPERLY • Do not pour fluids into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing of oil, fuel, coolant, electrolyte and other harmful waste. PREPARE FOR EMERGENCIES • Keep a first aid kit and fire extinguisher handy at all times. • Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone.

4 LA181 · LA211, WSM SAFETY INSTRUCTIONS The following safety decals are installed on the machine. If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list. SAFETY DECALS

5 TERMINOLOGY LA181 · LA211, WSM TERMINOLOGY (1) Boom (2) Side Frame (3) Hydraulic Control Valve (4) Mounting Pin (5) Main Frame (6) Bucket (7) Bucket Cylinder (8) Boom Cylinder

6 LA181 · LA211, WSM SPECIFICATIONS SPECIFICATIONS LOADER SPECIFICATIONS W1015120 BUCKET SPECIFICATIONS W1028074 Model LA181 LA211 ASAE Rated Lift Capacity 180 kg (400 lbs) 210 kg (460 lbs) ASAE Rated Brakeout Force 3430 N (770 lbs) 4200 N (950 lbs) Boom Cylinder Bore 35 mm (1.38 in.) 38 mm (1.50 in.) Stroke 340 mm (13.39 in.) 325 mm (12.77 in.) Bucket Cylinder Bore 55 mm (2.17 in.) 57 mm (2.25 in.) Stroke 200 mm (7.96 in.) Control Valve 3 Position Bucket Control Valve Type One Detent Float Position, Power Beyond Circuit 4 Position Bucket Control Valve Type One Detent Float Position, Two Stage Bucket Dump, Power Beyond Circuit Relief Valve Setting Pressure 12.3 to 12.7 MPa, 125 to 130 kgf/cm 2 , 1778 to 1849 psi Net Weight (Approx.) 185 kg (408 lbs) 195 kg (430 lbs) Model LA181 LA211 Type Square 48 Width 1220 mm (48.0 in.) Length 455 mm (17.9 in.) 495 mm (19.5 in.) Heigh 445 mm (17.5 in.) 165 mm (18.2 in.) Capacity Struck 0.12 m 3 (4.2 cu.ft) 0.14 m 3 (5.0 cu.ft) Heaped 0.14 m 3 (4.9 cu.ft) 0.17 m 3 (6.1 cu.ft) Weight 56 kg (123 lbs) 60 kg (132 lbs)

7 OPERATING DIMENSIONS LA181 · LA211, WSM OPERATING DIMENSIONS BX1800 and BX2200 with 18 × 18.50 – 8 Front Tires and 26 × 12.00 – 12 Rear Tires. W1028404 Model Item LA181 LA211 BX1500 BX1800D, BX2200D Maximum Lifting Height (A) 1810 mm (71.3 in.) Clearance with Bucket Dumped (B) 1330 mm (52.4 in.) 1300 mm (51.2 in.) Reach at Maximum Height (C) 745 mm (29.3 in.) 760 mm (29.9 in.) Maximum Dump Angle (D) 45 deg. Reach with Bucket on Ground (E) 1240 mm (48.8 in) 1310 mm (51.6 in) Bucket Roll-back Angle (F) 25 deg. Digging Depth (G) 75 mm (3.0 in.) 120 mm (4.7 in.) Overall Height in Carring Position (H) 1070 mm (42.1 in) 1070 mm (42.1 in)

8 LA181 · LA211, WSM PERFORMANCE RATINGS (NO LOAD) PERFORMANCE RATINGS (NO LOAD) W1028712 Model Item LA181 LA211 Raise to Full Height 2.7 sec. 2.9 sec. Lowering Time 2.2 sec. 2.9 sec. Attachment Roll-back Time 1.5 sec. Attachment Dump Time 1.3 sec. 1.4 sec.

KUBOTA LA181 LA211 COMPACT FRONT END Loader Workshop Service Manual

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