TORO LX500 22HP KOHLER Lawn Tractor Shop Manual
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LX Lawn
Tractor
Service Manual
Consumer Products
i LX Lawn Tractor Service Manual
TABLE OF CONTENTS
1-1
1-1
2-1
2-2
2-3
2-4
2-5
2-6
3-1
3-7
3-14
3-17
3-19
3-20
3-21
3-24
3-27
3-28
3-29
3-30
3-31
3-32
3-33
3-39
3-45
3-53
3-62
3-64
3-67
3-69
3-71
3-74
3-77
3-79
SAFETY INFORMATION
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series) . . . . . . . . . . . . . .
Standard Torque for Dry, Zinc and Steel Fasteners (Metric Fasteners) . . . . . . . . . . . . . .
Other Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equivalents and Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHASSIS
Front Pivot Axle Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Assembly Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Wheel Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Shaft Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric PTO Clutch Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fender Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tower Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower Transmission Drive Belt Replacement - Gear Drive Models
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upper Transmission Drive Belt Replacement - Gear Drive Models
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Drive Belt (Hydro) Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Variable Speed Pulley Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii LX Lawn Tractor Service Manual
TABLE OF CONTENTS
3-81
3-82
3-82
3-83
3-84
3-85
3-86
3-87
3-91
3-93
3-96
4-1
4-7
5-1
5-4
5-9
5-11
5-14
6-1
6-7
7-1
7-3
7-6
7-8
7-11
7-13
7-14
7-16
7-19
7-20
7-21
7-23
CHASSIS cont.
Variable Speed Pulley Service
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Purging the System - Hydrostatic Models . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Change - Hydrostatic Models . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Neutral Adjustment - Hydrostatic Models . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Toe-in Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Toe-in Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Autodrive Pedal Adjustment - Hydrostatic Models . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjustment - Hydrostatic Models . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle/Choke Cable Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE
Engine Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR DRIVE SYSTEM
CVT Transmission Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Puck Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDROSTATIC DRIVE SYSTEM
Hydro Transmission Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOWER DECK
42” Mower Deck - Brake Idler Assembly Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42” Mower Deck - Idler Assembly Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42” Mower Belt Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46” Mower Deck - RH Idler Bracket Assembly
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46” Mower Deck - Brake Assembly
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46” Mower Deck - LH Idler Assembly
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii LX Lawn Tractor Service Manual
TABLE OF CONTENTS
7-25
7-26
7-27
7-30
7-34
7-35
7-36
7-38
7-39
7-41
7-43
7-45
7-47
7-51
7-56
7-60
7-64
7-67
7-69
7-72
7-74
7-76
8-1
MOWER DECK cont.
46” Mower Deck - Lower Idler Bracket
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46” Mower Deck - Lower Mower Deck Belt Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46” Mower Deck - Upper Mower Deck Belt Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50” Mower Deck - Belt Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50” Mower Deck - Idler Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42” Mower Deck - Spindle Replacement
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42” Mower Deck - Spindle Service . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46” Mower Deck - Double Pulley Spindle Service . . . . . . . . . . . . . . . . . . . . . .
46” Mower Deck - Single Pulley Spindle Service . . . . . . . . . . . . . . . . . . . . . . .
50” Mower Deck - Spindle Service . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42” Mower Deck Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42” Mower Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46” Mower Deck Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46” Mower Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50” Mower Deck Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50” Mower Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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What's Included?
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Fast Download Speeds
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Print one or all pages of your manual
$31.99
This is a comprehensive service and repair manual suitable for all PC, MAC, tablets, and smartphones. It provides professional-quality, in-depth guidance for all repair procedures, making it an invaluable resource for both professional mechanics and DIY enthusiasts. The manual includes easy-to-follow, step-by-step instructions, as well as detailed wiring diagrams and pictures for every repair job.
All servicing and repair jobs, including routine maintenance, are covered in this manual, making it an essential tool for anyone looking to save money by performing their own repairs.
- Format: .PDF
- Language: English
- Available: Yes
- Compatible: Win/MAC/Linux
Instant delivery upon receipt of payment means there are no shipping costs or waiting for the mailman. You can get started on your repair today without any delay.
This user-friendly manual can be easily viewed on your PC, tablet, or laptop, providing convenient access to the wealth of information it contains.
FAQ:
- Why should I purchase this manual?
- What models are covered in this manual?
- What type of information is covered?
- How long for delivery?
- How much money will I save?
- Is this manual hard to use?
This manual features an easy-to-navigate layout covering all repair procedures in great detail. It will enhance your understanding of all parts and repair processes, empowering you to perform your own servicing, maintenance, and repairs.
All models for the specified years and all engine types are included.
Every manual is packed with comprehensive information on service, repair, and maintenance.
Delivery is instant upon payment, with no shipping involved. You will receive the manual right away, enabling you to start fixing the issue today.
This manual can help you save thousands of dollars by enabling you to perform repairs yourself, avoiding overpriced services from mechanics, technicians, or engineers.
No, it's incredibly user-friendly. If you can open an email, you can use this manual. It is in .PDF format and is compatible with any PC/MAC computer.
